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Aluminum 7005 vs 7072

Aluminum · grade comparison

Aluminum 7005 and 7072 are both aluminum grades. 7005 is the stronger of the two: yield strength 295 MPa (42.8 ksi) against 21 MPa (3.05 ksi) for 7072, about 14 times as much; tensile strength follows at 350 MPa (50.8 ksi) vs 55 MPa (7.98 ksi). In exchange, 7072 is the more ductile: elongation 32% versus 12% for 7005, and 7005 is harder (94 HB vs 20 HB). 7072 runs hotter in service (150°C vs 120°C continuous) and 7072 conducts heat better (227 W/m·K vs 149 W/m·K). On the shop floor, 7005 machines more easily (good vs poor) and 7072 sits in a lower cost tier (budget, $) than 7005 (standard, $$).

7005Choose it when strength drives the design, or when the part is machined in volume.

7072Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

7005 vs 7072: properties

70057072

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

72 GPa10.4 Msi
69 GPa10 Msi

Shear Modulus

27 GPa3.9 Msi
26 GPa3.8 Msi

Bulk Modulus

71 GPa10.3 Msi
69 GPa10 Msi

Tensile Strength (Ultimate)

350 MPa50.8 ksi
55 MPa8 ksi

Yield Strength (0.2% offset)

295 MPa42.8 ksi
21 MPa3 ksi

Elongation at Break

12%
32%

Compressive Strength

300 MPa43.5 ksi
—

Shear Strength

210 MPa30.5 ksi
41 MPa5.9 ksi

Fatigue Strength (Endurance Limit)

150 MPa21.8 ksi
30 MPa4.4 ksi

Fracture Toughness (K_IC)

30 MPa·√m27.3 ksi·√in
—

Hardness, Brinell

94 HB
20 HB

Hardness, Vickers

105 HV
—

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.78 g/cm³0.1 lb/in³
2.72 g/cm³0.1 lb/in³

Melting Point (Solidus)

607°C1,125 °F
640°C1,184 °F

Liquidus Temperature

645°C1,193 °F
657°C1,215 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

149 W/m·K86.1 BTU/hr·ft·°F
227 W/m·K131 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

23.8 µm/m·K13.2 µin/in·°F
23.6 µm/m·K13.1 µin/in·°F

Latent Heat of Fusion

390 J/g168 BTU/lb
395 J/g170 BTU/lb

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

40 % IACS
60 % IACS

Electrical Resistivity

4.3×10⁻⁸ Ω·m1.69 µΩ·in
2.87×10⁻⁸ Ω·m1.13 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.84 V
-0.96 V

Corrosion Resistance

45 / 100
72 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
30 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
30%

Formability (cold)

35 / 100
95 / 100

Castability

25 / 100
—

Brazeability / Solderability

20 / 100
80 / 100

Polishability

55 / 100
45 / 100

Same in both: Weldability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

12.5 kg CO₂/kg
13 kg CO₂/kg

Typical Recycled Content

30%
20%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Water 1,200 L/kg144 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

126 kN·m/kg
20 kN·m/kg

Specific Stiffness (E / density)

25.9 MN·m/kg
25.4 MN·m/kg

Modulus of Resilience

604 kJ/m³
3 kJ/m³

Thermal Diffusivity

59.6 mm²/s
92.7 mm²/s

Thermal Shock Resistance Index

30
8

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale70727005

Manufacturing and finishing

Capability70057072
CNC machiningYes—
Default condition——
Relative cost$$ Standard$ Budget
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
DLCYes—

Both are offered for Sheet metal. They share 15 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating, PTFE Coating and 3 more.

7005 vs 7072 — frequently asked

Is 7005 stronger than 7072?

Yes. 7005 has a typical yield strength of 295 MPa (42.8 ksi) against 21 MPa (3.05 ksi) for 7072 — about 14 times as much. Tensile strength is 350 MPa (50.8 ksi) vs 55 MPa (7.98 ksi).

Which is cheaper, 7005 or 7072?

7072 is the lower-cost material: it sits in the budget tier ($) while 7005 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 7005 or 7072?

7005. Its machinability rates good (60/100) against poor (30/100) for 7072.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 7005 and 7072 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.