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Aluminum 7003 vs V96

Aluminum · grade comparison

Aluminum 7003 and V96 are both aluminum grades. V96 is the stronger of the two: yield strength 620 MPa (89.9 ksi) against 315 MPa (45.7 ksi) for 7003, about 97% more; tensile strength follows at 660 MPa (95.7 ksi) vs 360 MPa (52.2 ksi). In exchange, 7003 is the more ductile: elongation 11% versus 6% for V96, and V96 is harder (190 HB vs 105 HB). 7003 is lighter (2.78 g/cm³ vs 2.89 g/cm³ for V96) and 7003 conducts heat better (150 W/m·K vs 130 W/m·K). On the shop floor, 7003 welds better (very good vs poor) and 7003 sits in a lower cost tier (standard, $$) than V96 (high, $$$$).

7003Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

V96Choose it when strength drives the design.

7003 vs V96: properties

7003V96

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

70 GPa10.2 Msi
71 GPa10.3 Msi

Shear Modulus

26.5 GPa3.8 Msi
27 GPa3.9 Msi

Bulk Modulus

71 GPa10.3 Msi
72 GPa10.4 Msi

Tensile Strength (Ultimate)

360 MPa52.2 ksi
660 MPa95.7 ksi

Yield Strength (0.2% offset)

315 MPa45.7 ksi
620 MPa89.9 ksi

Elongation at Break

11%
6%

Compressive Strength

320 MPa46.4 ksi
630 MPa91.4 ksi

Shear Strength

210 MPa30.5 ksi
375 MPa54.4 ksi

Fatigue Strength (Endurance Limit)

130 MPa18.9 ksi
150 MPa21.8 ksi

Fracture Toughness (K_IC)

28 MPa·√m25.5 ksi·√in
23 MPa·√m20.9 ksi·√in

Hardness, Brinell

105 HB
190 HB

Hardness, Vickers

112 HV
200 HV

Reduction in Area

—
12%

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.78 g/cm³0.1 lb/in³
2.89 g/cm³0.1 lb/in³

Melting Point (Solidus)

605°C1,121 °F
477°C891 °F

Liquidus Temperature

645°C1,193 °F
635°C1,175 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

150 W/m·K86.7 BTU/hr·ft·°F
130 W/m·K75.1 BTU/hr·ft·°F

Specific Heat Capacity

875 J/kg·K0.21 BTU/lb·°F
865 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

23.2 µm/m·K12.9 µin/in·°F
23.4 µm/m·K13 µin/in·°F

Latent Heat of Fusion

390 J/g168 BTU/lb
385 J/g166 BTU/lb

Same in both: Max Service Temperature (continuous) 120°C248 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

39 % IACS
31 % IACS

Electrical Resistivity

4.4×10⁻⁸ Ω·m1.73 µΩ·in
5.6×10⁻⁸ Ω·m2.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.86 V
-0.83 V

Corrosion Resistance

55 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
72 / 100

Machinability Rating (AISI 1212 = 100 %)

200%
130%

Weldability

75 / 100
15 / 100

Formability (cold)

35 / 100
20 / 100

Brazeability / Solderability

15 / 100
10 / 100

Polishability

60 / 100
65 / 100

Castability

—
25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

205 MJ/kg88,134 BTU/lb
210 MJ/kg90,284 BTU/lb

Embodied Carbon (primary production)

12.5 kg CO₂/kg
13 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,150 L/kg138 gal/lb

Typical Recycled Content

30%
10%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

129 kN·m/kg
228 kN·m/kg

Specific Stiffness (E / density)

25.2 MN·m/kg
24.6 MN·m/kg

Modulus of Resilience

709 kJ/m³
2,707 kJ/m³

Thermal Diffusivity

61.7 mm²/s
52 mm²/s

Thermal Shock Resistance Index

33
52

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale7003V96

Manufacturing and finishing

Capability7003V96
CNC machiningYes—
Sheet metalYes—
Default condition——
Relative cost$$ Standard$$$$ High
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

7003 vs V96 — frequently asked

Is V96 stronger than 7003?

Yes. V96 has a typical yield strength of 620 MPa (89.9 ksi) against 315 MPa (45.7 ksi) for 7003 — about 97% more. Tensile strength is 660 MPa (95.7 ksi) vs 360 MPa (52.2 ksi).

Which is cheaper, 7003 or V96?

7003 is the lower-cost material: it sits in the standard tier ($$) while V96 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 7003 or V96?

V96. Its machinability rates very good (72/100) against good (65/100) for 7003; for welding the order is 7003 first (very good, 75/100) then V96 (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 7003 and V96 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.