Aluminum 7003 vs 7116
Aluminum · grade comparison
Aluminum 7003 and 7116 are both aluminum grades. 7116 is the stronger of the two: yield strength 355 MPa (51.5 ksi) against 315 MPa (45.7 ksi) for 7003, about 13% more; tensile strength follows at 400 MPa (58 ksi) vs 360 MPa (52.2 ksi). 7116 is harder — 120 HB against 105 HB for 7003 — which matters for wear surfaces and threads. 7003 conducts electricity better (39 % IACS vs 35 % IACS). On the shop floor, 7003 welds better (very good vs fair) and 7003 sits in a lower cost tier (standard, $$) than 7116 (premium, $$$).
7003Choose it when it will be welded, or when cost is the deciding factor.
7116Choose it when strength drives the design, or when surface hardness matters.
7003 vs 7116: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Bulk Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Hardness, Vickers
Reduction in Area
Hardness, Rockwell B
Same in both: Elastic (Young's) Modulus 70 GPa10.2 Msi · Shear Modulus 26.5 GPa3.8 Msi · Poisson's Ratio 0.33 · Fracture Toughness (K_IC) 28 MPa·√m25.5 ksi·√in
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Same in both: Liquidus Temperature 645°C1,193 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Same in both: Specific Heat Capacity 875 J/kg·K0.21 BTU/lb·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Max Service Temperature (continuous) 120°C248 °F · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Polishability
Same in both: Formability (cold) 35 / 100 · Brazeability / Solderability 15 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Water
Typical Recycled Content
Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 7003 | 7116 |
|---|---|---|
| CNC machining | Yes | — |
| Sheet metal | Yes | — |
| Default condition | — | — |
| Relative cost | $$ Standard | $$$ Premium |
| Min. machined wall | 0.5 mm | — |
| Best machined surface | Ra 0.8 µm | — |
| Anodizing Type II | Yes | — |
| Cerakote | Yes | — |
| Chem Film (Alodine) | Yes | — |
| DLC | Yes | — |
| E-Coating | Yes | — |
| Electropolishing | Yes | — |
| Hard Anodize Type III w/ PTFE | Yes | — |
| Hard Anodizing Type III | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
| Powder Coating | Yes | — |
They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.
7003 vs 7116 — frequently asked
Is 7116 stronger than 7003?
Yes. 7116 has a typical yield strength of 355 MPa (51.5 ksi) against 315 MPa (45.7 ksi) for 7003 — about 13% more. Tensile strength is 400 MPa (58 ksi) vs 360 MPa (52.2 ksi).
Which is cheaper, 7003 or 7116?
7003 is the lower-cost material: it sits in the standard tier ($$) while 7116 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which welds better, 7003 or 7116?
7003. Its weldability rates very good (75/100) against fair (40/100) for 7116.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 7003 and 7116 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.