Aluminum 6061 vs 6063
Aluminum · grade comparison
Aluminum 6061 and 6063 are both aluminum grades, both multipurpose al. 6061 is the stronger of the two: yield strength 276 MPa (40 ksi) against 214 MPa (31 ksi) for 6063, about 29% more; tensile strength follows at 310 MPa (45 ksi) vs 241 MPa (35 ksi). 6061 is harder — 95 HB against 73 HB for 6063 — which matters for wear surfaces and threads. 6061 runs hotter in service (170°C vs 150°C continuous) and 6063 conducts heat better (200 W/m·K vs 167 W/m·K). On the shop floor, 6061 machines more easily (very good vs good).
6061Choose it when strength drives the design, or when surface hardness matters.
6061 vs 6063: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Shear Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 68.9 GPa10 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33 · Elongation at Break 12% · Fracture Toughness (K_IC) 29 MPa·√m26.4 ksi·√in
Physical
Density and transition temperatures.
Melting Point (Solidus)
Liquidus Temperature
Same in both: Density 2.7 g/cm³0.1 lb/in³
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Same in both: Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Weldability
Formability (cold)
Brazeability / Solderability
Polishability
Machinability Rating (AISI 1212 = 100 %)
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 35%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Same in both: Specific Stiffness (E / density) 25.5 MN·m/kg
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 6061 | 6063 |
|---|---|---|
| Default condition | T6 | — |
| Relative cost | $ Budget | $ Budget |
| Min. machined wall | 0.5 mm | 0.5 mm |
| Best machined surface | Ra 0.8 µm | Ra 0.8 µm |
Both are offered for CNC machining and Sheet metal. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.
6061 vs 6063 — frequently asked
Is 6061 stronger than 6063?
Yes. 6061 has a typical yield strength of 276 MPa (40 ksi) against 214 MPa (31 ksi) for 6063 — about 29% more. Tensile strength is 310 MPa (45 ksi) vs 241 MPa (35 ksi).
Which is cheaper, 6061 or 6063?
Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, 6061 or 6063?
6061. Its machinability rates very good (70/100) against good (55/100) for 6063; for welding the order is 6063 first (excellent, 90/100) then 6061 (excellent, 85/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 6061 and 6063 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.