Aluminum 6061 vs A380
Aluminum · grade comparison
Aluminum 6061 and A380 are both aluminum grades. 6061 is the stronger of the two: yield strength 276 MPa (40 ksi) against 159 MPa (23.1 ksi) for A380, about 74% more. 6061 is the more ductile: elongation 12% versus 3.5% for A380, and 6061 is harder (95 HB vs 80 HB). 6061 runs hotter in service (170°C vs 150°C continuous) and 6061 conducts heat better (167 W/m·K vs 96 W/m·K). On the shop floor, 6061 welds better (excellent vs poor).
6061Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.
6061 vs A380: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Same in both: Poisson's Ratio 0.33
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Min Service Temperature
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Weldability
Formability (cold)
Brazeability / Solderability
Polishability
Castability
Same in both: Machinability 70 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 6061 | A380 |
|---|---|---|
| Sheet metal | Yes | — |
| Casting & forging | — | Yes |
| Default condition | T6 | — |
| Relative cost | $ Budget | $ Budget |
| Min. machined wall | 0.5 mm | 1 mm |
| Best machined surface | Ra 0.8 µm | Ra 1.6 µm |
Both are offered for CNC machining. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.
6061 vs A380 — frequently asked
Is 6061 stronger than A380?
Yes. 6061 has a typical yield strength of 276 MPa (40 ksi) against 159 MPa (23.1 ksi) for A380 — about 74% more. Tensile strength is 310 MPa (45 ksi) vs 324 MPa (47 ksi).
Which is cheaper, 6061 or A380?
Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which welds better, 6061 or A380?
6061. Its weldability rates excellent (85/100) against poor (25/100) for A380.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 6061 and A380 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.