FabDigitFabDigit

Aluminum 6060 vs 6082

Aluminum · grade comparison

Aluminum 6060 and 6082 are both aluminum grades. 6082 is the stronger of the two: yield strength 265 MPa (38.4 ksi) against 170 MPa (24.7 ksi) for 6060, about 56% more; tensile strength follows at 310 MPa (45 ksi) vs 215 MPa (31.2 ksi). In exchange, 6060 is the more ductile: elongation 12% versus 10% for 6082, and 6082 is harder (95 HB vs 75 HB). 6060 conducts heat better (200 W/m·K vs 170 W/m·K). On the shop floor, 6060 welds better (excellent vs very good) and 6060 sits in a lower cost tier (budget, $) than 6082 (standard, $$).

6060Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

6082Choose it when strength drives the design.

6060 vs 6082: properties

60606082

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

69 GPa10 Msi
70 GPa10.2 Msi

Tensile Strength (Ultimate)

215 MPa31.2 ksi
310 MPa45 ksi

Yield Strength (0.2% offset)

170 MPa24.7 ksi
265 MPa38.4 ksi

Elongation at Break

12%
10%

Shear Strength

140 MPa20.3 ksi
210 MPa30.5 ksi

Fatigue Strength (Endurance Limit)

60 MPa8.7 ksi
95 MPa13.8 ksi

Fracture Toughness (K_IC)

30 MPa·√m27.3 ksi·√in
29 MPa·√m26.4 ksi·√in

Hardness, Brinell

75 HB
95 HB

Hardness, Vickers

80 HV
100 HV

Hardness, Rockwell B

—
60 HRB

Same in both: Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Melting Point (Solidus)

600°C1,112 °F
555°C1,031 °F

Liquidus Temperature

655°C1,211 °F
650°C1,202 °F

Same in both: Density 2.7 g/cm³0.1 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

200 W/m·K116 BTU/hr·ft·°F
170 W/m·K98.2 BTU/hr·ft·°F

Specific Heat Capacity

898 J/kg·K0.21 BTU/lb·°F
900 J/kg·K0.21 BTU/lb·°F

Latent Heat of Fusion

397 J/g171 BTU/lb
390 J/g168 BTU/lb

Same in both: Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

54 % IACS
41 % IACS

Electrical Resistivity

3.2×10⁻⁸ Ω·m1.26 µΩ·in
4.2×10⁻⁸ Ω·m1.65 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

68 / 100
70 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
62 / 100

Weldability

90 / 100
75 / 100

Formability (cold)

55 / 100
40 / 100

Castability

25 / 100
—

Brazeability / Solderability

60 / 100
35 / 100

Polishability

80 / 100
55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

13 kg CO₂/kg
12.5 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,150 L/kg138 gal/lb

Typical Recycled Content

35%
30%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

80 kN·m/kg
115 kN·m/kg

Specific Stiffness (E / density)

25.6 MN·m/kg
25.9 MN·m/kg

Modulus of Resilience

209 kJ/m³
502 kJ/m³

Thermal Diffusivity

82.5 mm²/s
70 mm²/s

Thermal Shock Resistance Index

27
32

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale60606082

Manufacturing and finishing

Capability60606082
Default condition——
Relative cost$ Budget$$ Standard
Min. machined wall0.5 mm0.5 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm

Both are offered for CNC machining and Sheet metal. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.

6060 vs 6082 — frequently asked

Is 6082 stronger than 6060?

Yes. 6082 has a typical yield strength of 265 MPa (38.4 ksi) against 170 MPa (24.7 ksi) for 6060 — about 56% more. Tensile strength is 310 MPa (45 ksi) vs 215 MPa (31.2 ksi).

Which is cheaper, 6060 or 6082?

6060 is the lower-cost material: it sits in the budget tier ($) while 6082 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 6060 or 6082?

6082, by a small margin. Both rate good for machinability — 62/100 against 55/100 for 6060; for welding the order is 6060 first (excellent, 90/100) then 6082 (very good, 75/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6060 and 6082 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.