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Aluminum 6011 vs 6060

Aluminum · grade comparison

Aluminum 6011 and 6060 are both aluminum grades, both multipurpose al. 6011 is the stronger of the two: yield strength 330 MPa (47.9 ksi) against 170 MPa (24.7 ksi) for 6060, about 94% more; tensile strength follows at 380 MPa (55.1 ksi) vs 215 MPa (31.2 ksi). 6011 is harder — 110 HB against 75 HB for 6060 — which matters for wear surfaces and threads. 6060 conducts heat better (200 W/m·K vs 165 W/m·K). On the shop floor, 6011 machines more easily (very good vs good), 6060 welds better (excellent vs fair), and 6060 forms better (good vs fair).

6011Choose it when strength drives the design, or when surface hardness matters.

6060Choose it when it will be welded.

6011 vs 6060: properties

60116060

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

380 MPa55.1 ksi
215 MPa31.2 ksi

Yield Strength (0.2% offset)

330 MPa47.9 ksi
170 MPa24.7 ksi

Shear Strength

230 MPa33.4 ksi
140 MPa20.3 ksi

Fatigue Strength (Endurance Limit)

105 MPa15.2 ksi
60 MPa8.7 ksi

Hardness, Brinell

110 HB
75 HB

Hardness, Vickers

—
80 HV

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33 · Elongation at Break 12% · Fracture Toughness (K_IC) 30 MPa·√m27.3 ksi·√in

Physical

Density and transition temperatures.

Density

2.72 g/cm³0.1 lb/in³
2.7 g/cm³0.1 lb/in³

Melting Point (Solidus)

585°C1,085 °F
600°C1,112 °F

Liquidus Temperature

650°C1,202 °F
655°C1,211 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

165 W/m·K95.3 BTU/hr·ft·°F
200 W/m·K116 BTU/hr·ft·°F

Specific Heat Capacity

896 J/kg·K0.21 BTU/lb·°F
898 J/kg·K0.21 BTU/lb·°F

Latent Heat of Fusion

395 J/g170 BTU/lb
397 J/g171 BTU/lb

Same in both: Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

42 % IACS
54 % IACS

Electrical Resistivity

4.1×10⁻⁸ Ω·m1.61 µΩ·in
3.2×10⁻⁸ Ω·m1.26 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.77 V
-0.83 V

Corrosion Resistance

55 / 100
68 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

82 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

190%
—

Weldability

45 / 100
90 / 100

Formability (cold)

45 / 100
55 / 100

Brazeability / Solderability

35 / 100
60 / 100

Polishability

60 / 100
80 / 100

Castability

—
25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

12 kg CO₂/kg
13 kg CO₂/kg

Embodied Water

1,100 L/kg132 gal/lb
1,200 L/kg144 gal/lb

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Typical Recycled Content 35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

140 kN·m/kg
80 kN·m/kg

Specific Stiffness (E / density)

25.4 MN·m/kg
25.6 MN·m/kg

Modulus of Resilience

789 kJ/m³
209 kJ/m³

Thermal Diffusivity

67.7 mm²/s
82.5 mm²/s

Thermal Shock Resistance Index

39
27

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale60116060

Manufacturing and finishing

Capability60116060
Default condition——
Relative cost$ Budget$ Budget
Min. machined wall0.5 mm0.5 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm

Both are offered for CNC machining and Sheet metal. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.

6011 vs 6060 — frequently asked

Is 6011 stronger than 6060?

Yes. 6011 has a typical yield strength of 330 MPa (47.9 ksi) against 170 MPa (24.7 ksi) for 6060 — about 94% more. Tensile strength is 380 MPa (55.1 ksi) vs 215 MPa (31.2 ksi).

Which is cheaper, 6011 or 6060?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 6011 or 6060?

6011. Its machinability rates very good (82/100) against good (55/100) for 6060; for welding the order is 6060 first (excellent, 90/100) then 6011 (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6011 and 6060 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.