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Aluminum 6005 vs 6011

Aluminum · grade comparison

Aluminum 6005 and 6011 are both aluminum grades, both multipurpose al. 6011 is the stronger of the two: yield strength 330 MPa (47.9 ksi) against 245 MPa (35.5 ksi) for 6005, about 35% more; tensile strength follows at 380 MPa (55.1 ksi) vs 270 MPa (39.2 ksi). 6011 is harder — 110 HB against 85 HB for 6005 — which matters for wear surfaces and threads. 6005 conducts heat better (188 W/m·K vs 165 W/m·K). On the shop floor, 6011 machines more easily (very good vs good), 6005 welds better (very good vs fair), and 6011 sits in a lower cost tier (budget, $) than 6005 (standard, $$).

6005Choose it when it will be welded.

6011Choose it when strength drives the design, or when surface hardness matters.

6005 vs 6011: properties

60056011

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

270 MPa39.2 ksi
380 MPa55.1 ksi

Yield Strength (0.2% offset)

245 MPa35.5 ksi
330 MPa47.9 ksi

Elongation at Break

11%
12%

Shear Strength

172 MPa24.9 ksi
230 MPa33.4 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
105 MPa15.2 ksi

Hardness, Brinell

85 HB
110 HB

Hardness, Vickers

90 HV
—

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33 · Fracture Toughness (K_IC) 30 MPa·√m27.3 ksi·√in

Physical

Density and transition temperatures.

Density

2.7 g/cm³0.1 lb/in³
2.72 g/cm³0.1 lb/in³

Melting Point (Solidus)

607°C1,125 °F
585°C1,085 °F

Liquidus Temperature

654°C1,209 °F
650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

188 W/m·K109 BTU/hr·ft·°F
165 W/m·K95.3 BTU/hr·ft·°F

Specific Heat Capacity

897 J/kg·K0.21 BTU/lb·°F
896 J/kg·K0.21 BTU/lb·°F

Latent Heat of Fusion

397 J/g171 BTU/lb
395 J/g170 BTU/lb

Same in both: Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

49 % IACS
42 % IACS

Electrical Resistivity

3.52×10⁻⁸ Ω·m1.39 µΩ·in
4.1×10⁻⁸ Ω·m1.61 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.77 V

Corrosion Resistance

70 / 100
55 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
82 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
190%

Weldability

80 / 100
45 / 100

Formability (cold)

40 / 100
45 / 100

Brazeability / Solderability

50 / 100
35 / 100

Polishability

65 / 100
60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

12.5 kg CO₂/kg
12 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,100 L/kg132 gal/lb

Typical Recycled Content

30%
35%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

100 kN·m/kg
140 kN·m/kg

Specific Stiffness (E / density)

25.6 MN·m/kg
25.4 MN·m/kg

Modulus of Resilience

435 kJ/m³
789 kJ/m³

Thermal Diffusivity

77.6 mm²/s
67.7 mm²/s

Thermal Shock Resistance Index

31
39

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale60056011

Manufacturing and finishing

Capability60056011
Default condition——
Relative cost$$ Standard$ Budget
Min. machined wall0.5 mm0.5 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm

Both are offered for CNC machining and Sheet metal. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.

6005 vs 6011 — frequently asked

Is 6011 stronger than 6005?

Yes. 6011 has a typical yield strength of 330 MPa (47.9 ksi) against 245 MPa (35.5 ksi) for 6005 — about 35% more. Tensile strength is 380 MPa (55.1 ksi) vs 270 MPa (39.2 ksi).

Which is cheaper, 6005 or 6011?

6011 is the lower-cost material: it sits in the budget tier ($) while 6005 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 6005 or 6011?

6011. Its machinability rates very good (82/100) against good (55/100) for 6005; for welding the order is 6005 first (very good, 80/100) then 6011 (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6005 and 6011 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.