Aluminum 6005 vs 6110
Aluminum · grade comparison
Aluminum 6005 and 6110 are both aluminum grades, both multipurpose al. 6110 is the stronger of the two: yield strength 360 MPa (52.2 ksi) against 245 MPa (35.5 ksi) for 6005, about 47% more; tensile strength follows at 390 MPa (56.6 ksi) vs 270 MPa (39.2 ksi). 6110 is harder — 118 HB against 85 HB for 6005 — which matters for wear surfaces and threads. 6005 conducts heat better (188 W/m·K vs 160 W/m·K). On the shop floor, 6110 machines more easily (very good vs good) and 6005 welds better (very good vs good).
6005Choose it when it will be welded.
6110Choose it when strength drives the design, or when surface hardness matters.
6005 vs 6110: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Hardness, Brinell
Hardness, Vickers
Same in both: Poisson's Ratio 0.33
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Latent Heat of Fusion
Min Service Temperature
Same in both: Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Max Service Temperature (continuous) 150°C302 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Brazeability / Solderability
Castability
Same in both: Formability (cold) 40 / 100 · Polishability 65 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Water
Same in both: Embodied Carbon (primary production) 12.5 kg CO₂/kg · Typical Recycled Content 30%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 6005 | 6110 |
|---|---|---|
| Default condition | — | — |
| Relative cost | $$ Standard | $$ Standard |
| Min. machined wall | 0.5 mm | 0.5 mm |
| Best machined surface | Ra 0.8 µm | Ra 0.8 µm |
Both are offered for CNC machining and Sheet metal. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.
6005 vs 6110 — frequently asked
Is 6110 stronger than 6005?
Yes. 6110 has a typical yield strength of 360 MPa (52.2 ksi) against 245 MPa (35.5 ksi) for 6005 — about 47% more. Tensile strength is 390 MPa (56.6 ksi) vs 270 MPa (39.2 ksi).
Which is cheaper, 6005 or 6110?
Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, 6005 or 6110?
6110. Its machinability rates very good (72/100) against good (55/100) for 6005; for welding the order is 6005 first (very good, 80/100) then 6110 (good, 58/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 6005 and 6110 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.