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Aluminum 4043 vs 4104

Aluminum · grade comparison

Aluminum 4043 and 4104 are both aluminum grades. 4043 is the stronger of the two: yield strength 120 MPa (17.4 ksi) against 70 MPa (10.2 ksi) for 4104, about 71% more; tensile strength follows at 180 MPa (26.1 ksi) vs 165 MPa (23.9 ksi). In exchange, 4104 is the more ductile: elongation 18% versus 12% for 4043, and 4043 is harder (50 HB vs 45 HB). 4043 runs hotter in service (200°C vs 150°C continuous). On the shop floor, 4043 welds better (excellent vs fair) and 4043 sits in a lower cost tier (standard, $$) than 4104 (premium, $$$).

4043Choose it when strength drives the design, or when the part sees heat.

4104Choose it when the part is bent, formed or impact-loaded.

4043 vs 4104: properties

40434104

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

69 GPa10 Msi
72 GPa10.4 Msi

Shear Modulus

26 GPa3.8 Msi
27 GPa3.9 Msi

Bulk Modulus

70 GPa10.2 Msi
71 GPa10.3 Msi

Tensile Strength (Ultimate)

180 MPa26.1 ksi
165 MPa23.9 ksi

Yield Strength (0.2% offset)

120 MPa17.4 ksi
70 MPa10.2 ksi

Elongation at Break

12%
18%

Hardness, Brinell

50 HB
45 HB

Same in both: Poisson's Ratio 0.33 · Shear Strength 105 MPa15.2 ksi · Fatigue Strength (Endurance Limit) 55 MPa8 ksi

Physical

Density and transition temperatures.

Density

2.68 g/cm³0.1 lb/in³
2.66 g/cm³0.1 lb/in³

Melting Point (Solidus)

574°C1,065 °F
559°C1,038 °F

Liquidus Temperature

632°C1,170 °F
596°C1,105 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

163 W/m·K94.2 BTU/hr·ft·°F
160 W/m·K92.4 BTU/hr·ft·°F

Specific Heat Capacity

900 J/kg·K0.21 BTU/lb·°F
880 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

22 µm/m·K12.2 µin/in·°F
20 µm/m·K11.1 µin/in·°F

Latent Heat of Fusion

390 J/g168 BTU/lb
450 J/g193 BTU/lb

Max Service Temperature (continuous)

200°C392 °F
150°C302 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

42 % IACS
40 % IACS

Electrical Resistivity

4.1×10⁻⁸ Ω·m1.61 µΩ·in
4.3×10⁻⁸ Ω·m1.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.82 V

Corrosion Resistance

58 / 100
45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
28 / 100

Weldability

95 / 100
35 / 100

Formability (cold)

70 / 100
60 / 100

Castability

85 / 100
80 / 100

Brazeability / Solderability

80 / 100
97 / 100

Polishability

40 / 100
30 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 30%

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

12 kg CO₂/kg
12.5 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,150 L/kg138 gal/lb

Typical Recycled Content

30%
20%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

67 kN·m/kg
62 kN·m/kg

Specific Stiffness (E / density)

25.7 MN·m/kg
27.1 MN·m/kg

Modulus of Resilience

104 kJ/m³
34 kJ/m³

Thermal Diffusivity

67.6 mm²/s
68.4 mm²/s

Thermal Shock Resistance Index

19
18

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale40434104

Manufacturing and finishing

Capability40434104
CNC machiningYes—
Sheet metalYes—
Default condition——
Relative cost$$ Standard$$$ Premium
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

4043 vs 4104 — frequently asked

Is 4043 stronger than 4104?

Yes. 4043 has a typical yield strength of 120 MPa (17.4 ksi) against 70 MPa (10.2 ksi) for 4104 — about 71% more. Tensile strength is 180 MPa (26.1 ksi) vs 165 MPa (23.9 ksi).

Which is cheaper, 4043 or 4104?

4043 is the lower-cost material: it sits in the standard tier ($$) while 4104 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, 4043 or 4104?

4043. Its weldability rates excellent (95/100) against fair (35/100) for 4104.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4043 and 4104 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.