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Aluminum 356 vs ZL107

Aluminum · grade comparison

Aluminum 356 and ZL107 are both aluminum grades. Both yield at about 186 MPa — strength does not separate them. 356 is the more ductile: elongation 5% versus 2% for ZL107, and ZL107 is harder (95 HB vs 80 HB). 356 is lighter (2.67 g/cm³ vs 2.77 g/cm³ for ZL107) and ZL107 runs hotter in service (200°C vs 150°C continuous). On the shop floor, 356 welds better (very good vs fair) and 356 sits in a lower cost tier (budget, $) than ZL107 (standard, $$).

356Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

ZL107Choose it when the part sees heat.

356 vs ZL107: properties

356ZL107

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

72.4 GPa10.5 Msi
74 GPa10.7 Msi

Shear Modulus

27 GPa3.9 Msi
27.5 GPa4 Msi

Bulk Modulus

71 GPa10.3 Msi
72 GPa10.4 Msi

Tensile Strength (Ultimate)

262 MPa38 ksi
250 MPa36.3 ksi

Yield Strength (0.2% offset)

186 MPa27 ksi
180 MPa26.1 ksi

Elongation at Break

5%
2%

Compressive Strength

190 MPa27.6 ksi
—

Shear Strength

179 MPa26 ksi
185 MPa26.8 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
75 MPa10.9 ksi

Fracture Toughness (K_IC)

20 MPa·√m18.2 ksi·√in
18 MPa·√m16.4 ksi·√in

Charpy V-Notch Impact (RT)

5 J3.7 ft·lbf
3 J2.2 ft·lbf

Hardness, Brinell

80 HB
95 HB

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.67 g/cm³0.1 lb/in³
2.77 g/cm³0.1 lb/in³

Melting Point (Solidus)

557°C1,035 °F
516°C961 °F

Liquidus Temperature

613°C1,135 °F
604°C1,119 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

151 W/m·K87.2 BTU/hr·ft·°F
110 W/m·K63.6 BTU/hr·ft·°F

Max Service Temperature (continuous)

150°C302 °F
200°C392 °F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 21.5 µm/m·K11.9 µin/in·°F · Latent Heat of Fusion 389 J/g167 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

39 % IACS
27 % IACS

Electrical Resistivity

4.4×10⁻⁸ Ω·m1.73 µΩ·in
6.4×10⁻⁸ Ω·m2.52 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.81 V

Corrosion Resistance

62 / 100
40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

70 / 100
65 / 100

Machinability Rating (AISI 1212 = 100 %)

120%
60%

Weldability

78 / 100
35 / 100

Formability (cold)

10 / 100
—

Castability

95 / 100
85 / 100

Brazeability / Solderability

30 / 100
20 / 100

Same in both: Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
150 MJ/kg64,488 BTU/lb

Embodied Carbon (primary production)

12.5 kg CO₂/kg
9.5 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,100 L/kg132 gal/lb

Same in both: Typical Recycled Content 60%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

98 kN·m/kg
90 kN·m/kg

Specific Stiffness (E / density)

27.1 MN·m/kg
26.7 MN·m/kg

Modulus of Resilience

239 kJ/m³
219 kJ/m³

Thermal Diffusivity

58.7 mm²/s
41.2 mm²/s

Thermal Shock Resistance Index

25
17

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale356ZL107

Manufacturing and finishing

Capability356ZL107
CNC machiningYes—
Default condition——
Relative cost$ Budget$$ Standard
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

356 vs ZL107 — frequently asked

What is the difference between 356 and ZL107?

Aluminum 356 and ZL107 are both aluminum grades. Both yield at about 186 MPa — strength does not separate them. 356 is the more ductile: elongation 5% versus 2% for ZL107, and ZL107 is harder (95 HB vs 80 HB).

Which is cheaper, 356 or ZL107?

356 is the lower-cost material: it sits in the budget tier ($) while ZL107 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 356 or ZL107?

356. Its machinability rates very good (70/100) against good (65/100) for ZL107; for welding the order is 356 first (very good, 78/100) then ZL107 (fair, 35/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 356 and ZL107 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.