Aluminum 355 vs ZL107
Aluminum · grade comparison
Aluminum 355 and ZL107 are both aluminum grades. Both yield at about 180 MPa — strength does not separate them. 355 is the more ductile: elongation 3% versus 2% for ZL107, and ZL107 is harder (95 HB vs 85 HB). ZL107 runs hotter in service (200°C vs 175°C continuous) and 355 conducts heat better (151 W/m·K vs 110 W/m·K). On the shop floor, 355 welds better (good vs fair) and 355 sits in a lower cost tier (budget, $) than ZL107 (standard, $$).
355Choose it when the part is bent, formed or impact-loaded, or when it will be welded.
ZL107Choose it when the part sees heat.
355 vs ZL107: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Hardness, Brinell
Charpy V-Notch Impact (RT)
Same in both: Poisson's Ratio 0.33 · Tensile Strength (Ultimate) 250 MPa36.3 ksi · Yield Strength (0.2% offset) 180 MPa26.1 ksi
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Latent Heat of Fusion 389 J/g167 BTU/lb · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Weldability
Formability (cold)
Brazeability / Solderability
Same in both: Machinability Rating (AISI 1212 = 100 %) 60% · Castability 85 / 100 · Polishability 45 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Typical Recycled Content
Same in both: Embodied Water 1,100 L/kg132 gal/lb
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 355 | ZL107 |
|---|---|---|
| CNC machining | Yes | — |
| Default condition | — | — |
| Relative cost | $ Budget | $$ Standard |
| Min. machined wall | 0.5 mm | — |
| Best machined surface | Ra 0.8 µm | — |
| Anodizing Type II | Yes | — |
| Cerakote | Yes | — |
| Chem Film (Alodine) | Yes | — |
| DLC | Yes | — |
| E-Coating | Yes | — |
| Electropolishing | Yes | — |
| Hard Anodize Type III w/ PTFE | Yes | — |
| Hard Anodizing Type III | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
| Powder Coating | Yes | — |
They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.
355 vs ZL107 — frequently asked
What is the difference between 355 and ZL107?
Aluminum 355 and ZL107 are both aluminum grades. Both yield at about 180 MPa — strength does not separate them. 355 is the more ductile: elongation 3% versus 2% for ZL107, and ZL107 is harder (95 HB vs 85 HB).
Which is cheaper, 355 or ZL107?
355 is the lower-cost material: it sits in the budget tier ($) while ZL107 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which welds better, 355 or ZL107?
355. Its weldability rates good (55/100) against fair (35/100) for ZL107.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 355 and ZL107 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.