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Aluminum 2011 vs Alca 5

Aluminum · grade comparison

Aluminum 2011 and Alca 5 are both aluminum grades. 2011 is the stronger of the two: yield strength 296 MPa (42.9 ksi) against 83 MPa (12 ksi) for Alca 5, about 3.6 times as much; tensile strength follows at 379 MPa (55 ksi) vs 152 MPa (22 ksi). 2011 is the more ductile: elongation 15% versus 2% for Alca 5, and 2011 is harder (95 HB vs 65 HB). Alca 5 is lighter (2.71 g/cm³ vs 2.83 g/cm³ for 2011) and Alca 5 runs hotter in service (150°C vs 120°C continuous). On the shop floor, 2011 machines more easily (100 vs 88 out of 100), Alca 5 welds better (fair vs not recommended), and Alca 5 sits in a lower cost tier (standard, $$) than 2011 (premium, $$$).

2011Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Alca 5Choose it when weight is the constraint, or when the part sees heat.

2011 vs Alca 5: properties

2011Alca 5

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

379 MPa55 ksi
152 MPa22 ksi

Yield Strength (0.2% offset)

296 MPa42.9 ksi
83 MPa12 ksi

Elongation at Break

15%
2%

Compressive Strength

300 MPa43.5 ksi
85 MPa12.3 ksi

Shear Strength

221 MPa32.1 ksi
95 MPa13.8 ksi

Fatigue Strength (Endurance Limit)

124 MPa18 ksi
55 MPa8 ksi

Hardness, Brinell

95 HB
65 HB

Same in both: Elastic (Young's) Modulus 70 GPa10.2 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.83 g/cm³0.1 lb/in³
2.71 g/cm³0.1 lb/in³

Melting Point (Solidus)

541°C1,006 °F
575°C1,067 °F

Liquidus Temperature

643°C1,189 °F
640°C1,184 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

152 W/m·K87.8 BTU/hr·ft·°F
140 W/m·K80.9 BTU/hr·ft·°F

Specific Heat Capacity

864 J/kg·K0.21 BTU/lb·°F
900 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

22.9 µm/m·K12.7 µin/in·°F
23.6 µm/m·K13.1 µin/in·°F

Latent Heat of Fusion

390 J/g168 BTU/lb
397 J/g171 BTU/lb

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

39 % IACS
38 % IACS

Electrical Resistivity

4.42×10⁻⁸ Ω·m1.74 µΩ·in
4.5×10⁻⁸ Ω·m1.77 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.69 V
-0.85 V

Corrosion Resistance

25 / 100
55 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

100 / 100
88 / 100

Machinability Rating (AISI 1212 = 100 %)

300%
190%

Weldability

10 / 100
45 / 100

Formability (cold)

25 / 100
10 / 100

Brazeability / Solderability

10 / 100
25 / 100

Polishability

55 / 100
35 / 100

Castability

—
85 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

12.5 kg CO₂/kg
12 kg CO₂/kg

Typical Recycled Content

20%
60%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Water 1,100 L/kg132 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

134 kN·m/kg
56 kN·m/kg

Specific Stiffness (E / density)

24.7 MN·m/kg
25.8 MN·m/kg

Modulus of Resilience

626 kJ/m³
49 kJ/m³

Thermal Diffusivity

62.2 mm²/s
57.4 mm²/s

Thermal Shock Resistance Index

36
13

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2011Alca 5

Manufacturing and finishing

Capability2011Alca 5
Sheet metalYes—
Default condition——
Relative cost$$$ Premium$$ Standard
Min. machined wall0.5 mm0.5 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm

Both are offered for CNC machining. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.

2011 vs Alca 5 — frequently asked

Is 2011 stronger than Alca 5?

Yes. 2011 has a typical yield strength of 296 MPa (42.9 ksi) against 83 MPa (12 ksi) for Alca 5 — about 3.6 times as much. Tensile strength is 379 MPa (55 ksi) vs 152 MPa (22 ksi).

Which is cheaper, 2011 or Alca 5?

Alca 5 is the lower-cost material: it sits in the standard tier ($$) while 2011 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 2011 or Alca 5?

2011, by a small margin. Both rate excellent for machinability — 100/100 against 88/100 for Alca 5; for welding the order is Alca 5 first (fair, 45/100) then 2011 (not recommended, 10/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2011 and Alca 5 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.