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Aluminum Alca 5 vs ATP-5

Aluminum · grade comparison

Aluminum Alca 5 and ATP-5 are both aluminum grades, both cast tooling plate al. ATP-5 is the stronger of the two: yield strength 110 MPa (16 ksi) against 83 MPa (12 ksi) for Alca 5, about 33% more; tensile strength follows at 165 MPa (23.9 ksi) vs 152 MPa (22 ksi). ATP-5 is the more ductile: elongation 3% versus 2% for Alca 5.

ATP-5Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Alca 5 vs ATP-5: properties

Alca 5ATP-5

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

70 GPa10.2 Msi
71 GPa10.3 Msi

Shear Modulus

26 GPa3.8 Msi
26.5 GPa3.8 Msi

Bulk Modulus

69 GPa10 Msi
70 GPa10.2 Msi

Tensile Strength (Ultimate)

152 MPa22 ksi
165 MPa23.9 ksi

Yield Strength (0.2% offset)

83 MPa12 ksi
110 MPa16 ksi

Elongation at Break

2%
3%

Compressive Strength

85 MPa12.3 ksi
115 MPa16.7 ksi

Shear Strength

95 MPa13.8 ksi
105 MPa15.2 ksi

Same in both: Poisson's Ratio 0.33 · Fatigue Strength (Endurance Limit) 55 MPa8 ksi · Hardness, Brinell 65 HB

Physical

Density and transition temperatures.

Density

2.71 g/cm³0.1 lb/in³
2.78 g/cm³0.1 lb/in³

Melting Point (Solidus)

575°C1,067 °F
580°C1,076 °F

Liquidus Temperature

640°C1,184 °F
650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

140 W/m·K80.9 BTU/hr·ft·°F
142 W/m·K82 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

23.6 µm/m·K13.1 µin/in·°F
24 µm/m·K13.3 µin/in·°F

Latent Heat of Fusion

397 J/g171 BTU/lb
390 J/g168 BTU/lb

Min Service Temperature

-196°C-321 °F
-200°C-328 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Max Service Temperature (continuous) 150°C302 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

38 % IACS
40 % IACS

Electrical Resistivity

4.5×10⁻⁸ Ω·m1.77 µΩ·in
4.3×10⁻⁸ Ω·m1.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.85 V
-0.8 V

Same in both: Corrosion Resistance 55 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

88 / 100
92 / 100

Machinability Rating (AISI 1212 = 100 %)

190%
200%

Weldability

45 / 100
50 / 100

Castability

85 / 100
80 / 100

Same in both: Formability (cold) 10 / 100 · Brazeability / Solderability 25 / 100 · Polishability 35 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12 kg CO₂/kg · Embodied Water 1,100 L/kg132 gal/lb · Typical Recycled Content 60%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

56 kN·m/kg
59 kN·m/kg

Specific Stiffness (E / density)

25.8 MN·m/kg
25.5 MN·m/kg

Modulus of Resilience

49 kJ/m³
85 kJ/m³

Thermal Diffusivity

57.4 mm²/s
56.8 mm²/s

Thermal Shock Resistance Index

13
14

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleAlca 5ATP-5

Manufacturing and finishing

CapabilityAlca 5ATP-5
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall0.5 mm0.5 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm

Both are offered for CNC machining. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.

Alca 5 vs ATP-5 — frequently asked

Is ATP-5 stronger than Alca 5?

Yes. ATP-5 has a typical yield strength of 110 MPa (16 ksi) against 83 MPa (12 ksi) for Alca 5 — about 33% more. Tensile strength is 165 MPa (23.9 ksi) vs 152 MPa (22 ksi).

Which is cheaper, Alca 5 or ATP-5?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, Alca 5 or ATP-5?

ATP-5. Its weldability rates fair (50/100) against fair (45/100) for Alca 5.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Alca 5 and ATP-5 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.