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Aluminum 2007 vs 2025

Aluminum · grade comparison

Aluminum 2007 and 2025 are both aluminum grades. 2007 is the stronger of the two: yield strength 300 MPa (43.5 ksi) against 255 MPa (37 ksi) for 2025, about 18% more. In exchange, 2025 is the more ductile: elongation 19% versus 10% for 2007. 2025 runs hotter in service (150°C vs 120°C continuous) and 2025 conducts heat better (154 W/m·K vs 135 W/m·K). On the shop floor, 2007 machines more easily (excellent vs good) and 2025 welds better (25 vs 15 out of 100).

2007Choose it when strength drives the design, or when the part is machined in volume.

2025Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

2007 vs 2025: properties

20072025

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

71 GPa10.3 Msi
75 GPa10.9 Msi

Tensile Strength (Ultimate)

390 MPa56.6 ksi
400 MPa58 ksi

Yield Strength (0.2% offset)

300 MPa43.5 ksi
255 MPa37 ksi

Elongation at Break

10%
19%

Shear Strength

235 MPa34.1 ksi
240 MPa34.8 ksi

Fracture Toughness (K_IC)

27 MPa·√m24.6 ksi·√in
—

Hardness, Brinell

115 HB
110 HB

Hardness, Rockwell B

65 HRB
—

Hardness, Vickers

—
118 HV

Same in both: Elastic (Young's) Modulus 72 GPa10.4 Msi · Shear Modulus 27 GPa3.9 Msi · Poisson's Ratio 0.33 · Fatigue Strength (Endurance Limit) 125 MPa18.1 ksi

Physical

Density and transition temperatures.

Density

2.85 g/cm³0.1 lb/in³
2.81 g/cm³0.1 lb/in³

Melting Point (Solidus)

508°C946 °F
520°C968 °F

Same in both: Liquidus Temperature 640°C1,184 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

135 W/m·K78 BTU/hr·ft·°F
154 W/m·K89 BTU/hr·ft·°F

Specific Heat Capacity

860 J/kg·K0.21 BTU/lb·°F
875 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

23 µm/m·K12.8 µin/in·°F
22.7 µm/m·K12.6 µin/in·°F

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Same in both: Latent Heat of Fusion 390 J/g168 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

30 % IACS
40 % IACS

Electrical Resistivity

5.75×10⁻⁸ Ω·m2.26 µΩ·in
4.3×10⁻⁸ Ω·m1.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.68 V
-0.64 V

Corrosion Resistance

30 / 100
35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

95 / 100
65 / 100

Machinability Rating (AISI 1212 = 100 %)

300%
150%

Weldability

15 / 100
25 / 100

Formability (cold)

25 / 100
35 / 100

Castability

25 / 100
—

Brazeability / Solderability

15 / 100
20 / 100

Polishability

45 / 100
60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
205 MJ/kg88,134 BTU/lb

Typical Recycled Content

30%
10%

Same in both: Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

137 kN·m/kg
142 kN·m/kg

Specific Stiffness (E / density)

25.3 MN·m/kg
25.6 MN·m/kg

Modulus of Resilience

625 kJ/m³
452 kJ/m³

Thermal Diffusivity

55.1 mm²/s
62.6 mm²/s

Thermal Shock Resistance Index

32
38

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale20072025

Manufacturing and finishing

Capability20072025
CNC machiningYes—
Sheet metalYes—
Default condition——
Relative cost$$$ Premium$$$ Premium
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

2007 vs 2025 — frequently asked

Is 2007 stronger than 2025?

Yes. 2007 has a typical yield strength of 300 MPa (43.5 ksi) against 255 MPa (37 ksi) for 2025 — about 18% more. Tensile strength is 390 MPa (56.6 ksi) vs 400 MPa (58 ksi).

Which is cheaper, 2007 or 2025?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 2007 or 2025?

2007. Its machinability rates excellent (95/100) against good (65/100) for 2025; for welding the order is 2025 first (poor, 25/100) then 2007 (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2007 and 2025 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.