Aluminum 2007 vs 2025
Aluminum · grade comparison
Aluminum 2007 and 2025 are both aluminum grades. 2007 is the stronger of the two: yield strength 300 MPa (43.5 ksi) against 255 MPa (37 ksi) for 2025, about 18% more. In exchange, 2025 is the more ductile: elongation 19% versus 10% for 2007. 2025 runs hotter in service (150°C vs 120°C continuous) and 2025 conducts heat better (154 W/m·K vs 135 W/m·K). On the shop floor, 2007 machines more easily (excellent vs good) and 2025 welds better (25 vs 15 out of 100).
2007Choose it when strength drives the design, or when the part is machined in volume.
2025Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.
2007 vs 2025: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Bulk Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fracture Toughness (K_IC)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 72 GPa10.4 Msi · Shear Modulus 27 GPa3.9 Msi · Poisson's Ratio 0.33 · Fatigue Strength (Endurance Limit) 125 MPa18.1 ksi
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Same in both: Liquidus Temperature 640°C1,184 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Same in both: Latent Heat of Fusion 390 J/g168 BTU/lb · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Polishability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Typical Recycled Content
Same in both: Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 2007 | 2025 |
|---|---|---|
| CNC machining | Yes | — |
| Sheet metal | Yes | — |
| Default condition | — | — |
| Relative cost | $$$ Premium | $$$ Premium |
| Min. machined wall | 0.5 mm | — |
| Best machined surface | Ra 0.8 µm | — |
| Anodizing Type II | Yes | — |
| Cerakote | Yes | — |
| Chem Film (Alodine) | Yes | — |
| DLC | Yes | — |
| E-Coating | Yes | — |
| Electropolishing | Yes | — |
| Hard Anodize Type III w/ PTFE | Yes | — |
| Hard Anodizing Type III | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
| Powder Coating | Yes | — |
They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.
2007 vs 2025 — frequently asked
Is 2007 stronger than 2025?
Yes. 2007 has a typical yield strength of 300 MPa (43.5 ksi) against 255 MPa (37 ksi) for 2025 — about 18% more. Tensile strength is 390 MPa (56.6 ksi) vs 400 MPa (58 ksi).
Which is cheaper, 2007 or 2025?
Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, 2007 or 2025?
2007. Its machinability rates excellent (95/100) against good (65/100) for 2025; for welding the order is 2025 first (poor, 25/100) then 2007 (poor, 15/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 2007 and 2025 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.
