Aluminum 1080A vs 1145
Aluminum · grade comparison
Aluminum 1080A and 1145 are both aluminum grades. 1145 is the stronger of the two: yield strength 150 MPa (21.8 ksi) against 20 MPa (2.9 ksi) for 1080A, about 7.5 times as much; tensile strength follows at 165 MPa (23.9 ksi) vs 70 MPa (10.2 ksi). In exchange, 1080A is the more ductile: elongation 40% versus 4% for 1145, and 1145 is harder (42 HB vs 19 HB). 1080A runs hotter in service (200°C vs 100°C continuous). On the shop floor, 1145 machines more easily (30 vs 20 out of 100) and 1145 sits in a lower cost tier (budget, $) than 1080A (premium, $$$).
1080AChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.
1145Choose it when strength drives the design, or when the part is machined in volume.
1080A vs 1145: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 75 GPa10.9 Msi · Poisson's Ratio 0.33
Physical
Density and transition temperatures.
Same in both: Density 2.7 g/cm³0.1 lb/in³ · Melting Point (Solidus) 646°C1,195 °F · Liquidus Temperature 657°C1,215 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Min Service Temperature
Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Latent Heat of Fusion 397 J/g171 BTU/lb
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Same in both: Galvanic Potential (seawater, vs SCE) -0.84 V
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Polishability
Same in both: Castability 35 / 100 · Brazeability / Solderability 60 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Typical Recycled Content
Same in both: Embodied Water 1,200 L/kg144 gal/lb
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Same in both: Specific Stiffness (E / density) 25.6 MN·m/kg
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 1080A | 1145 |
|---|---|---|
| Sheet metal | — | Yes |
| Default condition | — | — |
| Relative cost | $$$ Premium | $ Budget |
| Min. machined wall | — | — |
| Best machined surface | — | — |
| Anodizing Type II | — | Yes |
| Cerakote | — | Yes |
| Chem Film (Alodine) | — | Yes |
| E-Coating | — | Yes |
| Electropolishing | — | Yes |
| Hard Anodize Type III w/ PTFE | — | Yes |
| Hard Anodizing Type III | — | Yes |
| Nickel Plating | — | Yes |
| PTFE Coating | — | Yes |
| Painting | — | Yes |
| Powder Coating | — | Yes |
They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.
1080A vs 1145 — frequently asked
Is 1145 stronger than 1080A?
Yes. 1145 has a typical yield strength of 150 MPa (21.8 ksi) against 20 MPa (2.9 ksi) for 1080A — about 7.5 times as much. Tensile strength is 165 MPa (23.9 ksi) vs 70 MPa (10.2 ksi).
Which is cheaper, 1080A or 1145?
1145 is the lower-cost material: it sits in the budget tier ($) while 1080A is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 1080A or 1145?
1145, by a small margin. Both rate poor for machinability — 30/100 against 20/100 for 1080A.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 1080A and 1145 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.