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Cobalt-Chrome Alloy Vicalloy-CW (Cold worked)

Supply condition

GB Vicalloy

Intermediate condition of drawn wire or rolled tape; already semi-hard magnetically, used where a final low-temperature age is applied by the customer.

High cost $$$$

Values for the CW condition

Other Vicalloy tempers and conditions

Vicalloy is listed in 6 conditions; see the grade overview at Vicalloy.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
solution annealed ~1150–1200 °C and rapidly cooled (magnetically soft, ductile)
Pick for wire drawing, tape rolling, stamping or machining before the magnetic aging treatment.4007002222 HRC3.1 % IACS
Cast + aged
For net-shape miniature magnets or hysteresis-motor rings where cold working is impractical; magnetic properties are lower than wrought+aged.600700245 HRC2.9 % IACS
Vicalloy I
Choose when better ductility/drawability matters more than coercivity; Hc ≈ 24 kA/m, (BH)max ≈ 8 kJ/m³.1,1001,350346 HRC3.2 % IACS
CWThis page
Cold worked
Intermediate condition of drawn wire or rolled tape; already semi-hard magnetically, used where a final low-temperature age is applied by the customer.1,2001,400344 HRC2.8 % IACS
CW+AgeDefault
Cold worked + aged
Standard delivered condition for Vicalloy wire and tape: maximum coercivity and energy product with usable strength.1,2501,500250 HRC2.9 % IACS
Vicalloy II
Higher-vanadium version for maximum coercivity and energy product in cold-drawn wire and rolled tape.1,3001,550252 HRC2.6 % IACS

What is Vicalloy-CW?

Vicalloy-CW is Vicalloy supplied in the CW condition — intermediate condition of drawn wire or rolled tape; already semi-hard magnetically, used where a final low-temperature age is applied by the customer. Vicalloy-CW has a yield strength of 1,200 MPa (174 ksi) and a tensile strength of 1,400 MPa (203 ksi) — stronger than 88% of cobalt-chrome alloy grades. Elongation at break is 3% and the elastic modulus is 190 GPa (27.6 Msi). Vicalloy-CW has a density of 8.25 g/cm³ (0.298 lb/in³), lighter than 96% of cobalt-chrome alloy grades. It melts at 1,440°C (2,624 °F). CW+Age is the default condition FabDigit quotes; CW is available on request or by drawing note.

Advantages

  • Easy to machine — 26/100, better than 104% of cobalt-chrome alloy grades
  • Low embodied carbon — 6 kg CO₂/kg, better than 100% of cobalt-chrome alloy grades
  • Conducts heat well — 22 W/m·K (12.7 BTU/hr·ft·°F), better than 96% of cobalt-chrome alloy grades
  • High electrical conductivity — 2.8 % IACS, better than 96% of cobalt-chrome alloy grades
  • High strength — 1,200 MPa (174 ksi), better than 88% of cobalt-chrome alloy grades

Limitations

  • Low stiffness — 190 GPa (27.6 Msi), worse than 100% of cobalt-chrome alloy grades
  • Limited service temperature — 300°C (572 °F), worse than 100% of cobalt-chrome alloy grades
  • Hard to polish — 60/100, worse than 100% of cobalt-chrome alloy grades
  • Needs corrosion protection — 25/100, worse than 96% of cobalt-chrome alloy grades

Vicalloy-CW properties

Typical room-temperature values for Vicalloy-CW; 22 are specific to this condition. Other listed values are Vicalloy reference data and may not represent this condition. Bars are the position among cobalt-chrome alloy grades.

Physical3

Vicalloy-CW has a density of 8.25 g/cm³ (0.298 lb/in³), lighter than 96% of cobalt-chrome alloy grades. It melts at 1,440°C (2,624 °F).

Density8.25 g/cm³0.3 lb/in³
Melting Point (Solidus)1,440°C2,624 °F
Liquidus Temperature1,470°C2,678 °F

Mechanical16

Vicalloy-CW has a yield strength of 1,200 MPa (174 ksi) and a tensile strength of 1,400 MPa (203 ksi) — stronger than 88% of cobalt-chrome alloy grades. Elongation at break is 3% and the elastic modulus is 190 GPa (27.6 Msi).

Elastic (Young's) Modulus190 GPa27.6 Msi
Shear Modulus74 GPa10.7 Msi
Bulk Modulus165 GPa23.9 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,400 MPa203 ksi
Yield Strength (0.2% offset)1,200 MPa174 ksi
Elongation at Break3%
Reduction in Area12%
Compressive Strength1,250 MPa181 ksi
Shear Strength840 MPa122 ksi
Fatigue Strength (Endurance Limit)520 MPa75.4 ksi
Fracture Toughness (K_IC)25 MPa·√m22.8 ksi·√in
Charpy V-Notch Impact (RT)10 J7.4 ft·lbf
Hardness, Brinell410 HB
Hardness, Rockwell C44 HRC
Hardness, Vickers440 HV

Thermal5

Vicalloy-CW is rated for continuous service to 300°C (572 °F). It conducts heat at 22 W/m·K (12.7 BTU/hr·ft·°F), better than 96% of cobalt-chrome alloy grades. Thermal expansion is 10.5 µm/m·K (5.83 µin/in·°F).

Thermal Conductivity22 W/m·K12.7 BTU/hr·ft·°F
Specific Heat Capacity420 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)10.5 µm/m·K5.8 µin/in·°F
Max Service Temperature (continuous)300°C572 °F
Min Service Temperature-196°C-321 °F

Electrical3

Vicalloy-CW conducts electricity at 2.8 % IACS, better than 96% of cobalt-chrome alloy grades.

Electrical Conductivity2.8 % IACS
Electrical Resistivity6.2×10⁻⁷ Ω·m24.4 µΩ·in
Magnetic Responseferromagnetic, semi-hard — coercivity raised by deformation, below fully aged values

Chemical & Environmental3

Corrosion resistance is poor (25/100), worse than 96% of cobalt-chrome alloy grades.

Galvanic Potential (seawater, vs SCE)-0.4 V
Corrosion ResistancePoor25/100
Chemical Resistance SummaryNot stainless: rusts in humid air and is attacked by dilute acids and chlorides; magnets are normally nickel-plated, tin-plated or lacquered.

Sustainability3

Producing a kilogram of Vicalloy-CW takes about 95 MJ of energy and emits 6 kg of CO₂ — less than 96% of cobalt-chrome alloy grades. Typical recycled content is 15%.

Embodied Energy (primary production)95 MJ/kg40,843 BTU/lb
Embodied Carbon (primary production)6 kg CO₂/kg
Typical Recycled Content15%

Manufacturability7

Vicalloy-CW's machinability is poor (26/100, better than 104% of cobalt-chrome alloy grades); weldability poor (22/100); formability poor (20/100).

MachinabilityPoor26/100
Machinability Rating (AISI 1212 = 100 %)20%
WeldabilityPoor22/100
Formability (cold)Poor20/100
CastabilityFair50/100
Brazeability / SolderabilityFair40/100
PolishabilityGood60/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Vicalloy-CW

Is Vicalloy easy to machine?

Machine in the annealed condition with carbide tooling and generous coolant; after aging (~50 HRC) only grinding, EDM or fine finishing is practical.

Can Vicalloy be welded?

Fusion welding is avoided on finished magnets because heat dissolves the aging precipitates and erases the magnetic properties; resistance/laser tack joining plus re-aging, or mechanical assembly, is preferred.

Can Vicalloy be formed, bent or molded?

Cold draw wire or roll tape in the solution-annealed state with interpass anneals, then age 550–650 °C to develop coercivity; heavy prior deformation is essential to the magnetic hardening mechanism.

What surface finishes work on Vicalloy?

Not corrosion resistant — electroless nickel, nickel or tin plating, phosphate or lacquer coatings are used; passivation/anodizing is not applicable.

Vicalloy chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Coprincipal magnetic constituent49 – 5452
V≈10 % for Vicalloy I, ≈13–14 % for Vicalloy II9 – 1413
Ckept low≤ 0.050.02
Mnresidual/deoxidizer≤ 0.50.2
Siresidual/deoxidizer≤ 0.50.2
Febalance—

Vicalloy-CW — frequently asked

What is Vicalloy-CW used for?

Vicalloy-CW is typically used for magnetic recording wire/tape, small permanent magnets, relay reeds and magnetic clutches. In short: ductile-then-hard semi-hard magnet; cold work sets the coercivity; largely superseded by ferrites.

What is the yield strength of Vicalloy-CW?

Vicalloy-CW has a typical yield strength of 1,200 MPa (174 ksi) and a tensile strength of 1,400 MPa (203 ksi) — stronger than 88% of cobalt-chrome alloy grades. Strength varies by condition: see the 6 listed tempers.

Is Vicalloy-CW easy to machine?

Not especially — machinability is rated poor (26/100, better than 104% of cobalt-chrome alloy grades). Machine in the annealed condition with carbide tooling and generous coolant; after aging (~50 HRC) only grinding, EDM or fine finishing is practical.

Can Vicalloy-CW be welded?

Not readily — weldability is rated poor (22/100). Fusion welding is avoided on finished magnets because heat dissolves the aging precipitates and erases the magnetic properties; resistance/laser tack joining plus re-aging, or mechanical assembly, is preferred.

What surface finishes work on Vicalloy-CW?

Not corrosion resistant — electroless nickel, nickel or tin plating, phosphate or lacquer coatings are used; passivation/anodizing is not applicable.

Can Vicalloy-CW be formed, bent or molded?

Cold draw wire or roll tape in the solution-annealed state with interpass anneals, then age 550–650 °C to develop coercivity; heavy prior deformation is essential to the magnetic hardening mechanism.

What is the maximum service temperature of Vicalloy-CW?

Vicalloy-CW is rated for continuous use to about 300°C (572 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Vicalloy CW+Age and Vicalloy V-I?

CW+Age is the default condition — standard delivered condition for Vicalloy wire and tape: maximum coercivity and energy product with usable strength. V-I: choose when better ductility/drawability matters more than coercivity; Hc ≈ 24 kA/m, (BH)max ≈ 8 kJ/m³. Yield strength is 1,250 MPa in CW+Age versus 1,100 MPa in V-I.

Sources

  1. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (magnetically hard materials) — ASM International (1990)
  2. ASM Specialty Handbook: Magnetically Soft and Hard Materials chapters — ASM International (1998)
  3. Permanent Magnet Materials and Their Application — Cambridge University Press (1994)
  4. Fe-Co-V semi-hard magnetic alloy strip and wire data (Vacuumschmelze / Carpenter comparable grades) — producer datasheets (2020)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.