FabDigitFabDigit

Cobalt-Chrome Alloy Vicalloy CW+Age

Precip hard · default condition

GB Vicalloy

CW+Age = cold worked + aged

Standard delivered condition for Vicalloy wire and tape: maximum coercivity and energy product with usable strength.

High cost $$$$

Values for the CW+Age condition

Other Vicalloy tempers and conditions

Vicalloy is listed in 6 conditions; see the grade overview at Vicalloy.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
solution annealed ~1150–1200 °C and rapidly cooled (magnetically soft, ductile)
Pick for wire drawing, tape rolling, stamping or machining before the magnetic aging treatment.4007002222 HRC3.1 % IACS
Cast + aged
For net-shape miniature magnets or hysteresis-motor rings where cold working is impractical; magnetic properties are lower than wrought+aged.600700245 HRC2.9 % IACS
Vicalloy I
Choose when better ductility/drawability matters more than coercivity; Hc ≈ 24 kA/m, (BH)max ≈ 8 kJ/m³.1,1001,350346 HRC3.2 % IACS
Cold worked
Intermediate condition of drawn wire or rolled tape; already semi-hard magnetically, used where a final low-temperature age is applied by the customer.1,2001,400344 HRC2.8 % IACS
CW+AgeDefaultThis page
Cold worked + aged
Standard delivered condition for Vicalloy wire and tape: maximum coercivity and energy product with usable strength.1,2501,500250 HRC2.9 % IACS
Vicalloy II
Higher-vanadium version for maximum coercivity and energy product in cold-drawn wire and rolled tape.1,3001,550252 HRC2.6 % IACS

What is Vicalloy CW+Age?

Vicalloy CW+Age is Vicalloy in the CW+Age condition — standard delivered condition for Vicalloy wire and tape: maximum coercivity and energy product with usable strength. Vicalloy CW+Age has a yield strength of 1,250 MPa (181 ksi) and a tensile strength of 1,500 MPa (218 ksi) — stronger than 88% of cobalt-chrome alloy grades. Elongation at break is 2% and the elastic modulus is 190 GPa (27.6 Msi). Vicalloy CW+Age has a density of 8.25 g/cm³ (0.298 lb/in³), lighter than 96% of cobalt-chrome alloy grades. It melts at 1,440°C (2,624 °F).

Advantages

  • Low embodied carbon — 6 kg CO₂/kg, better than 100% of cobalt-chrome alloy grades
  • Conducts heat well — 22 W/m·K (12.7 BTU/hr·ft·°F), better than 96% of cobalt-chrome alloy grades
  • High electrical conductivity — 2.9 % IACS, better than 96% of cobalt-chrome alloy grades
  • Easy to machine — 22/100, better than 96% of cobalt-chrome alloy grades
  • High strength — 1,250 MPa (181 ksi), better than 88% of cobalt-chrome alloy grades

Limitations

  • Low stiffness — 190 GPa (27.6 Msi), worse than 100% of cobalt-chrome alloy grades
  • Hard to polish — 60/100, worse than 100% of cobalt-chrome alloy grades
  • Limited service temperature — 400°C (752 °F), worse than 96% of cobalt-chrome alloy grades
  • Needs corrosion protection — 25/100, worse than 96% of cobalt-chrome alloy grades
  • Difficult to weld — 20/100, worse than 87% of cobalt-chrome alloy grades

Vicalloy CW+Age properties

Typical room-temperature values for Vicalloy CW+Age; 23 are specific to this condition. Other listed values are Vicalloy reference data and may not represent this condition. Bars are the position among cobalt-chrome alloy grades.

Physical3

Vicalloy CW+Age has a density of 8.25 g/cm³ (0.298 lb/in³), lighter than 96% of cobalt-chrome alloy grades. It melts at 1,440°C (2,624 °F).

Density8.25 g/cm³0.3 lb/in³
Melting Point (Solidus)1,440°C2,624 °F
Liquidus Temperature1,470°C2,678 °F

Mechanical16

Vicalloy CW+Age has a yield strength of 1,250 MPa (181 ksi) and a tensile strength of 1,500 MPa (218 ksi) — stronger than 88% of cobalt-chrome alloy grades. Elongation at break is 2% and the elastic modulus is 190 GPa (27.6 Msi).

Elastic (Young's) Modulus190 GPa27.6 Msi
Shear Modulus74 GPa10.7 Msi
Bulk Modulus165 GPa23.9 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,500 MPa218 ksi
Yield Strength (0.2% offset)1,250 MPa181 ksi
Elongation at Break2%
Reduction in Area4%
Compressive Strength1,550 MPa225 ksi
Shear Strength900 MPa131 ksi
Fatigue Strength (Endurance Limit)550 MPa79.8 ksi
Fracture Toughness (K_IC)25 MPa·√m22.8 ksi·√in
Charpy V-Notch Impact (RT)5 J3.7 ft·lbf
Hardness, Brinell480 HB
Hardness, Rockwell C50 HRC
Hardness, Vickers540 HV

Thermal5

Vicalloy CW+Age is rated for continuous service to 400°C (752 °F). It conducts heat at 22 W/m·K (12.7 BTU/hr·ft·°F), better than 96% of cobalt-chrome alloy grades. Thermal expansion is 10.5 µm/m·K (5.83 µin/in·°F).

Thermal Conductivity22 W/m·K12.7 BTU/hr·ft·°F
Specific Heat Capacity420 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)10.5 µm/m·K5.8 µin/in·°F
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-196°C-321 °F

Electrical3

Vicalloy CW+Age conducts electricity at 2.9 % IACS, better than 96% of cobalt-chrome alloy grades.

Electrical Conductivity2.9 % IACS
Electrical Resistivity6×10⁻⁷ Ω·m23.6 µΩ·in
Magnetic Responseferromagnetic, semi-hard permanent magnet — Hc ≈ 24–36 kA/m, Br ≈ 0.9–1.0 T

Chemical & Environmental3

Corrosion resistance is poor (25/100), worse than 96% of cobalt-chrome alloy grades.

Galvanic Potential (seawater, vs SCE)-0.4 V
Corrosion ResistancePoor25/100
Chemical Resistance SummaryNot stainless: rusts in humid air and is attacked by dilute acids and chlorides; magnets are normally nickel-plated, tin-plated or lacquered.

Sustainability3

Producing a kilogram of Vicalloy CW+Age takes about 95 MJ of energy and emits 6 kg of CO₂ — less than 96% of cobalt-chrome alloy grades. Typical recycled content is 15%.

Embodied Energy (primary production)95 MJ/kg40,843 BTU/lb
Embodied Carbon (primary production)6 kg CO₂/kg
Typical Recycled Content15%

Manufacturability7

Vicalloy CW+Age's machinability is poor (22/100, better than 96% of cobalt-chrome alloy grades); weldability poor (20/100); formability not recommended (10/100).

MachinabilityPoor22/100
Machinability Rating (AISI 1212 = 100 %)15%
WeldabilityPoor20/100
Formability (cold)Not recommended10/100
CastabilityFair50/100
Brazeability / SolderabilityFair40/100
PolishabilityGood60/100

Common Calculations5

Specific Strength (UTS / density)calculated182 kN·m/kg
Specific Stiffness (E / density)calculated23 MN·m/kg
Modulus of Resiliencecalculated4,112 kJ/m³
Thermal Diffusivitycalculated6.3 mm²/s
Thermal Shock Resistance Indexcalculated17

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Vicalloy CW+Age

Is Vicalloy easy to machine?

Machine in the annealed condition with carbide tooling and generous coolant; after aging (~50 HRC) only grinding, EDM or fine finishing is practical.

Can Vicalloy be welded?

Fusion welding is avoided on finished magnets because heat dissolves the aging precipitates and erases the magnetic properties; resistance/laser tack joining plus re-aging, or mechanical assembly, is preferred.

Can Vicalloy be formed, bent or molded?

Cold draw wire or roll tape in the solution-annealed state with interpass anneals, then age 550–650 °C to develop coercivity; heavy prior deformation is essential to the magnetic hardening mechanism.

What surface finishes work on Vicalloy?

Not corrosion resistant — electroless nickel, nickel or tin plating, phosphate or lacquer coatings are used; passivation/anodizing is not applicable.

Vicalloy chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Coprincipal magnetic constituent49 – 5452
V≈10 % for Vicalloy I, ≈13–14 % for Vicalloy II9 – 1413
Ckept low≤ 0.050.02
Mnresidual/deoxidizer≤ 0.50.2
Siresidual/deoxidizer≤ 0.50.2
Febalance—

Vicalloy CW+Age — frequently asked

What is Vicalloy CW+Age used for?

Vicalloy CW+Age is typically used for magnetic recording wire/tape, small permanent magnets, relay reeds and magnetic clutches. In short: ductile-then-hard semi-hard magnet; cold work sets the coercivity; largely superseded by ferrites.

What is the yield strength of Vicalloy CW+Age?

Vicalloy CW+Age has a typical yield strength of 1,250 MPa (181 ksi) and a tensile strength of 1,500 MPa (218 ksi) — stronger than 88% of cobalt-chrome alloy grades. Strength varies by condition: see the 6 listed tempers.

Is Vicalloy CW+Age easy to machine?

Not especially — machinability is rated poor (22/100, better than 96% of cobalt-chrome alloy grades). Machine in the annealed condition with carbide tooling and generous coolant; after aging (~50 HRC) only grinding, EDM or fine finishing is practical.

Can Vicalloy CW+Age be welded?

Not readily — weldability is rated poor (20/100). Fusion welding is avoided on finished magnets because heat dissolves the aging precipitates and erases the magnetic properties; resistance/laser tack joining plus re-aging, or mechanical assembly, is preferred.

What surface finishes work on Vicalloy CW+Age?

Not corrosion resistant — electroless nickel, nickel or tin plating, phosphate or lacquer coatings are used; passivation/anodizing is not applicable.

Can Vicalloy CW+Age be formed, bent or molded?

Cold draw wire or roll tape in the solution-annealed state with interpass anneals, then age 550–650 °C to develop coercivity; heavy prior deformation is essential to the magnetic hardening mechanism.

What is the maximum service temperature of Vicalloy CW+Age?

Vicalloy CW+Age is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Vicalloy CW+Age and Vicalloy V-I?

CW+Age is the default condition — standard delivered condition for Vicalloy wire and tape: maximum coercivity and energy product with usable strength. V-I: choose when better ductility/drawability matters more than coercivity; Hc ≈ 24 kA/m, (BH)max ≈ 8 kJ/m³. Yield strength is 1,250 MPa in CW+Age versus 1,100 MPa in V-I.

Sources

  1. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (magnetically hard materials) — ASM International (1990)
  2. ASM Specialty Handbook: Magnetically Soft and Hard Materials chapters — ASM International (1998)
  3. Permanent Magnet Materials and Their Application — Cambridge University Press (1994)
  4. Fe-Co-V semi-hard magnetic alloy strip and wire data (Vacuumschmelze / Carpenter comparable grades) — producer datasheets (2020)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.