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Cobalt-Chrome Alloy Hiperco 50 vs Vicalloy

Cobalt-Chrome Alloy · grade comparison

Cobalt-Chrome Alloy Hiperco 50 and Vicalloy are both cobalt-chrome alloy grades. Vicalloy is the stronger of the two: yield strength 1,250 MPa (181 ksi) against 380 MPa (55.1 ksi) for Hiperco 50, about 3.3 times as much; tensile strength follows at 1,500 MPa (218 ksi) vs 655 MPa (95 ksi). In exchange, Hiperco 50 is the more ductile: elongation 8% versus 2% for Vicalloy, and Vicalloy is harder (480 HB vs 190 HB). Hiperco 50 is stiffer (207 GPa vs 190 GPa) and Hiperco 50 runs hotter in service (500°C vs 400°C continuous). On the shop floor, Hiperco 50 welds better (fair vs poor).

Hiperco 50Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

VicalloyChoose it when strength drives the design.

Hiperco 50 vs Vicalloy: properties

Hiperco 50Vicalloy

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

207 GPa30 Msi
190 GPa27.6 Msi

Shear Modulus

80 GPa11.6 Msi
74 GPa10.7 Msi

Tensile Strength (Ultimate)

655 MPa95 ksi
1,500 MPa218 ksi

Yield Strength (0.2% offset)

380 MPa55.1 ksi
1,250 MPa181 ksi

Elongation at Break

8%
2%

Reduction in Area

12%
4%

Shear Strength

420 MPa60.9 ksi
900 MPa131 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
550 MPa79.8 ksi

Hardness, Brinell

190 HB
480 HB

Hardness, Rockwell B

92 HRB
—

Hardness, Vickers

200 HV
540 HV

Compressive Strength

—
1,550 MPa225 ksi

Fracture Toughness (K_IC)

—
25 MPa·√m22.8 ksi·√in

Charpy V-Notch Impact (RT)

—
5 J3.7 ft·lbf

Hardness, Rockwell C

—
50 HRC

Same in both: Bulk Modulus 165 GPa23.9 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

8.12 g/cm³0.29 lb/in³
8.25 g/cm³0.3 lb/in³

Liquidus Temperature

1,490°C2,714 °F
1,470°C2,678 °F

Same in both: Melting Point (Solidus) 1,440°C2,624 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

29.8 W/m·K17.2 BTU/hr·ft·°F
22 W/m·K12.7 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

9.4 µm/m·K5.2 µin/in·°F
10.5 µm/m·K5.8 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
—

Max Service Temperature (continuous)

500°C932 °F
400°C752 °F

Min Service Temperature

-70°C-94 °F
-196°C-321 °F

Same in both: Specific Heat Capacity 420 J/kg·K0.1 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

4.3 % IACS
2.9 % IACS

Electrical Resistivity

4×10⁻⁷ Ω·m15.7 µΩ·in
6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.55 V
-0.4 V

Corrosion Resistance

20 / 100
25 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
22 / 100

Machinability Rating (AISI 1212 = 100 %)

20%
15%

Weldability

40 / 100
20 / 100

Formability (cold)

20 / 100
10 / 100

Castability

30 / 100
50 / 100

Brazeability / Solderability

60 / 100
40 / 100

Polishability

70 / 100
60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

85 MJ/kg36,543 BTU/lb
95 MJ/kg40,843 BTU/lb

Embodied Carbon (primary production)

6.5 kg CO₂/kg
6 kg CO₂/kg

Embodied Water

260 L/kg31.2 gal/lb
—

Typical Recycled Content

10%
15%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

81 kN·m/kg
182 kN·m/kg

Specific Stiffness (E / density)

25.5 MN·m/kg
23 MN·m/kg

Modulus of Resilience

349 kJ/m³
4,112 kJ/m³

Thermal Diffusivity

8.7 mm²/s
6.3 mm²/s

Thermal Shock Resistance Index

10
17

Strength versus weight

Yield strength against density for every cobalt-chrome alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

5007001,0001,5002,0008.28.48.68.89Density (g/cm³)Yield strength (MPa) — log scaleHiperco 50Vicalloy

Manufacturing and finishing

CapabilityHiperco 50Vicalloy
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Hiperco 50 vs Vicalloy — frequently asked

Is Vicalloy stronger than Hiperco 50?

Yes. Vicalloy has a typical yield strength of 1,250 MPa (181 ksi) against 380 MPa (55.1 ksi) for Hiperco 50 — about 3.3 times as much. Tensile strength is 1,500 MPa (218 ksi) vs 655 MPa (95 ksi).

Which is cheaper, Hiperco 50 or Vicalloy?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, Hiperco 50 or Vicalloy?

Hiperco 50. Its weldability rates fair (40/100) against poor (20/100) for Vicalloy.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Hiperco 50 and Vicalloy side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.