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X5R HK-THIN

Grade

HK-THIN = ultra-fine-grain high-K thin-layer X5R

Pick for maximum capacitance density in 0402/0201 cases or 100 µF-class MLCCs: sub-micron core–shell BaTiO₃ fired at low temperature, at the cost of higher DF, stronger DC-bias capacitance loss and an 85 °C limit.

High cost $$$$

Values for the HK-THIN condition

Other X5R tempers and conditions

X5R is listed in 3 conditions; see the grade overview at X5R.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Precious-metal (Ag/Pd) electrode, air-fired X5R dielectric
Choose for legacy, high-reliability or low-volume MLCC/disc lines fired in air where Ag/Pd electrodes and simpler oxidizing firing are preferred.—480540 HV3 W/m·K
BMEDefault
Base-metal (Ni) electrode, reduction-resistant X5R dielectric
Mainstream commercial X5R for Ni-electrode MLCCs: acceptor/rare-earth co-doped BaTiO3 fired in reducing atmosphere; best cost and volumetric efficiency.—500560 HV3 W/m·K
HK-THINThis page
Ultra-fine-grain high-K thin-layer X5R
Pick for maximum capacitance density in 0402/0201 cases or 100 µF-class MLCCs: sub-micron core–shell BaTiO₃ fired at low temperature, at the cost of higher DF, stronger DC-bias capacitance loss and an 85 °C limit.—————

What is X5R HK-THIN?

X5R HK-THIN is X5R in the HK-THIN grade — pick for maximum capacitance density in 0402/0201 cases or 100 µF-class MLCCs: sub-micron core–shell BaTiO₃ fired at low temperature, at the cost of higher DF, stronger DC-bias capacitance loss and an 85 °C limit. X5R HK-THIN has a tensile strength of 50 MPa (7.25 ksi), weaker than 67% of ceramic grades. Elongation at break is 0% and the elastic modulus is 115 GPa (16.7 Msi). X5R HK-THIN has a density of 5.7 g/cm³ (0.206 lb/in³), heavier than 58% of ceramic grades. It melts at 1,618°C (2,944 °F). BME is the default condition FabDigit quotes; HK-THIN is available on request or by drawing note.

Limitations

  • Limited service temperature — 85°C (185 °F), worse than 99% of ceramic grades
  • Low fracture toughness — 1 MPa·√m (0.91 ksi·√in), worse than 84% of ceramic grades
  • Poor heat conductor — 3 W/m·K (1.73 BTU/hr·ft·°F), worse than 77% of ceramic grades

X5R HK-THIN properties

Typical room-temperature values for X5R HK-THIN; 10 are specific to this condition. Other listed values are X5R reference data and may not represent this condition. Bars are the position among ceramic grades.

Physical4

X5R HK-THIN has a density of 5.7 g/cm³ (0.206 lb/in³), heavier than 58% of ceramic grades. It melts at 1,618°C (2,944 °F).

Density5.7 g/cm³0.21 lb/in³
Melting Point (Solidus)1,618°C2,944 °F
Refractive Index2.4
Porosity0.3%

Mechanical12

X5R HK-THIN has a tensile strength of 50 MPa (7.25 ksi), weaker than 67% of ceramic grades. Elongation at break is 0% and the elastic modulus is 115 GPa (16.7 Msi).

Elastic (Young's) Modulus115 GPa16.7 Msi
Shear Modulus44 GPa6.4 Msi
Bulk Modulus96 GPa13.9 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)50 MPa7.3 ksi
Elongation at Break0%
Compressive Strength550 MPa79.8 ksi
Flexural Strength135 MPa19.6 ksi
Shear Strength80 MPa11.6 ksi
Fracture Toughness (K_IC)1 MPa·√m0.91 ksi·√in
Hardness, Vickers560 HV
Hardness, Mohs5.5

Thermal5

X5R HK-THIN is rated for continuous service to 85°C (185 °F). It conducts heat at 3 W/m·K (1.73 BTU/hr·ft·°F), worse than 77% of ceramic grades. Thermal expansion is 10 µm/m·K (5.56 µin/in·°F).

Thermal Conductivity3 W/m·K1.7 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)10 µm/m·K5.6 µin/in·°F
Max Service Temperature (continuous)85°C185 °F
Min Service Temperature-55°C-67 °F

Electrical5

X5R HK-THIN is an electrical insulator with a dielectric strength of 80 kV/mm (2,032 V/mil) and a resistivity of 1×10¹⁰ Ω·m.

Electrical Resistivity1×10¹⁰ Ω·m3.94×10¹⁷ µΩ·in
Dielectric Strength80 kV/mm2,032 V/mil
Dielectric Constant (1 MHz)4,200
Dissipation Factor (1 MHz)0.035
Volume Resistivity5×10¹¹ Ω·cm

Chemical & Environmental2

Corrosion resistance is very good (78/100), better than 53% of ceramic grades.

Corrosion ResistanceVery good78/100
Chemical Resistance SummaryStable in water, organic solvents and most alkalis; attacked by hot concentrated HCl, H2SO4, HF and phosphoric acid; grain-boundary glass phase is leachable in strong acid.

Sustainability4

Producing a kilogram of X5R HK-THIN takes about 70 MJ of energy and emits 6 kg of CO₂ — less than 71% of ceramic grades. Typical recycled content is 0%.

Embodied Energy (primary production)70 MJ/kg30,095 BTU/lb
Embodied Carbon (primary production)6 kg CO₂/kg
Embodied Water120 L/kg14.4 gal/lb
Typical Recycled Content0%

Manufacturability3

X5R HK-THIN's machinability is not recommended (4/100, worse than 85% of ceramic grades).

MachinabilityNot recommended4/100
PolishabilityVery good70/100
Sintering / Firing Temperature1,150°C2,102 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with X5R HK-THIN

Is X5R easy to machine?

No conventional machining — shape in the green (tape-cast/laminated) state by punching, dicing or laser; fired bodies need diamond grinding/lapping only.

Can X5R be welded?

Not weldable; joining is by fired-on Cu or Ag termination plus Ni/Sn barrier plating and solder or conductive adhesive.

Can X5R be formed, bent or molded?

Tape casting of slip, screen-printed Ni or Ag/Pd electrodes, stacking/isostatic lamination, binder burnout, then co-firing at 1120–1350 °C (reducing atmosphere with pO2 control for BME).

What surface finishes work on X5R?

Barrel-tumble to round edges, apply termination paste and re-fire, then electroplate Ni/Sn; avoid grinding-induced microcracks that degrade insulation resistance.

X5R chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CaZrO3Curie-point shifter / shell former (also BaZrO3, CaTiO3)0 – 42
Dy2O3rare-earth shell dopant; Ho2O3/Y2O3/Er2O3 used interchangeably0.5 – 31.5
MgOacceptor, reduction resistance for BME firing0.3 – 1.50.8
MnOacceptor / IR life improver0.05 – 0.40.15
SiO2sintering aid, part of Ba-Ca-Si glass frit0.4 – 2.51.2
V2O5optional reliability dopant0 – 0.20.05
BaTiO3core-shell barium titanate matrix, Ba/Ti ≈ 1.00–1.01≥ 88 (balance)—

X5R HK-THIN — frequently asked

What is X5R HK-THIN used for?

X5R HK-THIN is typically used for compact MLCC capacitors, bypass and decoupling in consumer electronics, DC-DC converter input and output capacitors, battery-line bulk capacitance, low-profile capacitors for modules and embedded boards and handheld-device power filtering. In short: higher capacitance density than X7R; 85 °C temperature ceiling; compact-electronics workhorse.

What is the tensile strength of X5R HK-THIN?

X5R HK-THIN has a typical tensile strength of 50 MPa (7.25 ksi) — weaker than 67% of ceramic grades. Strength varies by condition: see the 3 listed tempers.

Is X5R HK-THIN easy to machine?

Not especially — machinability is rated not recommended (4/100, worse than 85% of ceramic grades). No conventional machining — shape in the green (tape-cast/laminated) state by punching, dicing or laser; fired bodies need diamond grinding/lapping only.

Can X5R HK-THIN be welded?

Not weldable; joining is by fired-on Cu or Ag termination plus Ni/Sn barrier plating and solder or conductive adhesive.

What surface finishes work on X5R HK-THIN?

Barrel-tumble to round edges, apply termination paste and re-fire, then electroplate Ni/Sn; avoid grinding-induced microcracks that degrade insulation resistance.

Can X5R HK-THIN be formed, bent or molded?

Tape casting of slip, screen-printed Ni or Ag/Pd electrodes, stacking/isostatic lamination, binder burnout, then co-firing at 1120–1350 °C (reducing atmosphere with pO2 control for BME).

What is the maximum service temperature of X5R HK-THIN?

X5R HK-THIN is rated for continuous use to about 85°C (185 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. EIA RS-198 / IEC 60384-21 — Class II ceramic dielectric temperature characteristics (X5R) — EIA / IEC (2019)
  2. Engineered Materials Handbook Vol.4: Ceramics and Glasses — Electronic ceramics — ASM International (1991)
  3. Piezoelectric and Dielectric Ceramics (BaTiO3 property data) — Academic literature compilation (2015)
  4. MLCC general technical information and dielectric characteristics — Murata / TDK / Samsung Electro-Mechanics (2024)
  5. MLCC-grade barium titanate powder datasheets — Sakai Chemical / Ferro / (Sinocera) (2024)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.