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Steatite · grade

Steatite POROUS

Properties of the POROUS condition, compared with the other Steatite tempers.

Pick for wire-wound resistor cores, bobbins and burner parts where open porosity aids cement bonding and thermal-shock survival, and strength is secondary.

CNC machiningHigh cost $$$$

What is Steatite POROUS?

Steatite POROUS is Steatite in the POROUS grade — pick for wire-wound resistor cores, bobbins and burner parts where open porosity aids cement bonding and thermal-shock survival, and strength is secondary. Steatite POROUS has a tensile strength of 20 MPa (2.9 ksi), weaker than 89% of ceramic grades. Elongation at break is 0% and the elastic modulus is 55 GPa (7.98 Msi). Steatite POROUS has a density of 2.2 g/cm³ (0.0795 lb/in³), lighter than 87% of ceramic grades. It melts at 1,450°C (2,642 °F). As Fired is the default condition FabDigit quotes; POROUS is available on request or by drawing note.

Advantages

  • Low embodied carbon — 1.9 kg CO₂/kg, better than 94% of ceramic grades
  • Lightweight — 2.2 g/cm³ (0.0795 lb/in³), better than 87% of ceramic grades
  • Easy to machine — 15/100, better than 83% of ceramic grades

Limitations

  • Poor heat conductor — 1.4 W/m·K (0.809 BTU/hr·ft·°F), worse than 92% of ceramic grades
  • Low stiffness — 55 GPa (7.98 Msi), worse than 85% of ceramic grades
  • Hard to polish — 60/100, worse than 80% of ceramic grades

Steatite POROUS properties

Typical room-temperature values for Steatite POROUS — 14 properties are specific to this condition; the rest are grade-level values shared by every Steatite temper. Each bar shows where the value sits among the ceramic grades in FabDigit's library — further right is higher.

Physical3

Steatite POROUS has a density of 2.2 g/cm³ (0.0795 lb/in³), lighter than 87% of ceramic grades. It melts at 1,450°C (2,642 °F).

Density2.2 g/cm³0.08 lb/in³
Melting Point (Solidus)1,450°C2,642 °F
Porosity22%

Mechanical12

Steatite POROUS has a tensile strength of 20 MPa (2.9 ksi), weaker than 89% of ceramic grades. Elongation at break is 0% and the elastic modulus is 55 GPa (7.98 Msi).

Elastic (Young's) Modulus55 GPa8 Msi
Shear Modulus40 GPa5.8 Msi
Bulk Modulus67 GPa9.7 Msi
Poisson's Ratio0.25
Tensile Strength (Ultimate)20 MPa2.9 ksi
Elongation at Break0%
Compressive Strength250 MPa36.3 ksi
Flexural Strength45 MPa6.5 ksi
Fracture Toughness (K_IC)1.5 MPa·√m1.4 ksi·√in
Hardness, Vickers400 HV
Hardness, Knoop600 HK
Hardness, Mohs7

Thermal5

Steatite POROUS is rated for continuous service to 1,000°C (1,832 °F). It conducts heat at 1.4 W/m·K (0.809 BTU/hr·ft·°F), worse than 92% of ceramic grades. Thermal expansion is 8 µm/m·K (4.44 µin/in·°F).

Thermal Conductivity1.4 W/m·K0.81 BTU/hr·ft·°F
Specific Heat Capacity800 J/kg·K0.19 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)8 µm/m·K4.4 µin/in·°F
Max Service Temperature (continuous)1,000°C1,832 °F
Min Service Temperature-200°C-328 °F

Electrical5

Steatite POROUS is an electrical insulator with a dielectric strength of 5 kV/mm (127 V/mil) and a resistivity of 1×10¹¹ Ω·m.

Electrical Resistivity1×10¹¹ Ω·m3.94×10¹⁸ µΩ·in
Dielectric Strength5 kV/mm127 V/mil
Dielectric Constant (1 MHz)6
Dissipation Factor (1 MHz)0.003
Volume Resistivity1×10¹⁴ Ω·cm

Chemical & Environmental2

Corrosion resistance is very good (70/100), worse than 60% of ceramic grades.

Corrosion ResistanceVery good70/100
Chemical Resistance SummaryInert to water, most salts, weak acids/alkalis and organics; the alkaline-earth glassy phase is attacked by hot concentrated acids (especially HF and phosphoric) and by strong hot alkalis and molten alkali salts.

Sustainability4

Producing a kilogram of Steatite POROUS takes about 27 MJ of energy and emits 1.9 kg of CO₂ — less than 95% of ceramic grades. Typical recycled content is 2%.

Embodied Energy (primary production)27 MJ/kg11,608 BTU/lb
Embodied Carbon (primary production)1.9 kg CO₂/kg
Embodied Water45 L/kg5.4 gal/lb
Typical Recycled Content2%

Manufacturability3

Steatite POROUS's machinability is poor (15/100, better than 83% of ceramic grades).

MachinabilityPoor15/100
PolishabilityGood60/100
Sintering / Firing Temperature1,300°C2,372 °F

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other Steatite tempers and conditions

Steatite is also supplied in 2 other conditions. The full side-by-side table is on the Steatite overview.

Working with Steatite POROUS

Is Steatite easy to machine?

Machine in the green/bisque state (drill, turn, mill dry with carbide) allowing ~10–14 % firing shrinkage; fired parts require diamond grinding, lapping or laser/ultrasonic drilling.

Can Steatite be welded?

Not weldable — join by glass frit, ceramic cement, active-metal or Mo-Mn metallizing plus brazing, or mechanical clamping with compliant gaskets.

Can Steatite be formed, bent or molded?

Dry-pressed, isostatically pressed, extruded (tubes/rods) or injection/wet-pressed from talc–clay–flux batches, then fired at 1250–1350 °C; the vitrification window is narrow (~±20 °C), so temperature uniformity controls warpage and porosity.

What surface finishes work on Steatite?

Fired surface is naturally smooth and can be glazed for tracking resistance; ground/lapped for flatness, and Mo-Mn or thick-film Ag metallizing is used for solderable/brazable pads.

Steatite chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
SiO2from talc + clay55 – 6561
MgOprotoenstatite former25 – 3229
Al2O3clay addition2 – 85
BaOflux; BaCO3 used in low-loss C-221 instead of alkali feldspar0 – 63
CaO0 – 20.7
Na2O+K2Okept <0.5 % in low-loss C-2210 – 20.5
Fe2O3impurity0 – 10.3

Steatite POROUS — frequently asked

What is Steatite POROUS used for?

Steatite POROUS is typically used for electrical insulators and bushings, heater coil supports, terminal blocks and fuse bodies, thermostat and switch insulating parts, lamp holders and sockets and extruded insulating tubes and beads. In short: low-cost electrical porcelain.

What is the tensile strength of Steatite POROUS?

Steatite POROUS has a typical tensile strength of 20 MPa (2.9 ksi) — weaker than 89% of ceramic grades. Strength varies by condition: see the 3 listed tempers.

Is Steatite POROUS easy to machine?

Not especially — machinability is rated poor (15/100, better than 83% of ceramic grades). Machine in the green/bisque state (drill, turn, mill dry with carbide) allowing ~10–14 % firing shrinkage; fired parts require diamond grinding, lapping or laser/ultrasonic drilling.

Can Steatite POROUS be welded?

Not weldable — join by glass frit, ceramic cement, active-metal or Mo-Mn metallizing plus brazing, or mechanical clamping with compliant gaskets.

What surface finishes work on Steatite POROUS?

Fired surface is naturally smooth and can be glazed for tracking resistance; ground/lapped for flatness, and Mo-Mn or thick-film Ag metallizing is used for solderable/brazable pads.

Can Steatite POROUS be formed, bent or molded?

Dry-pressed, isostatically pressed, extruded (tubes/rods) or injection/wet-pressed from talc–clay–flux batches, then fired at 1250–1350 °C; the vitrification window is narrow (~±20 °C), so temperature uniformity controls warpage and porosity.

What is the maximum service temperature of Steatite POROUS?

Steatite POROUS is rated for continuous use to about 1,000°C (1,832 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in Steatite POROUS?

Yes — Steatite POROUS is available for CNC machining with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASTM D116 — Standard Test Methods for Vitrified Ceramic Materials for Electrical Applications (grades C-220, C-221)ASTM International (2016)
  2. ASM Engineered Materials Handbook, Vol. 4: Ceramics and GlassesASM International (1991)
  3. Steatite technical ceramic property sheetsCoorsTek / CeramTec / Kyocera (2023)
  4. Technical ceramics property tables (steatite, magnesium silicate)MatWeb (2024)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.