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Silica Aerogel BLANKET

Reinforced grade

BLANKET = fiber-reinforced hydrophobic aerogel blanket/felt

Standard industrial form: flexible, cuttable, hydrophobic fiber-reinforced felt — pick for pipe, vessel, LNG and building insulation up to 650 °C where the wrap must follow complex shapes.

High cost $$$$

Values for the BLANKET condition

Other Silica Aerogel tempers and conditions

Silica Aerogel is listed in 5 conditions; see the grade overview at Silica Aerogel.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
MONODefault
Supercritically dried monolithic silica aerogel
Classic transparent/translucent block aerogel — pick for optical, Cherenkov-radiator, research and transparent-insulation uses.—0.02——0.02 W/m·K
Hydrophobic granules / beads
Pick for cavity fill, translucent daylighting panels, coatings and plaster additives where a pourable powder/bead form is needed.—0.03——0.02 W/m·K
BLANKETThis page
Fiber-reinforced hydrophobic aerogel blanket/felt
Standard industrial form: flexible, cuttable, hydrophobic fiber-reinforced felt — pick for pipe, vessel, LNG and building insulation up to 650 °C where the wrap must follow complex shapes.—0.255—0.02 W/m·K
High-density / ambient-pressure-dried strengthened aerogel
Pick when a rigid, machinable, load-bearing aerogel board is required and a slightly higher conductivity is acceptable.—0.513 HV0.03 W/m·K
Ultra-low-density monolith
Pick for hypervelocity particle capture, Cherenkov radiators and lowest-possible conductivity research; mechanically almost unhandleable.——0.5—0.01 W/m·K

What is Silica Aerogel BLANKET?

Silica Aerogel BLANKET is Silica Aerogel in the BLANKET grade — standard industrial form: flexible, cuttable, hydrophobic fiber-reinforced felt — pick for pipe, vessel, LNG and building insulation up to 650 °C where the wrap must follow complex shapes. Silica Aerogel BLANKET has a tensile strength of 0.25 MPa (0.0363 ksi), weaker than 99% of ceramic grades. The elastic modulus is 0 GPa (2.9×10⁻⁴ Msi). Silica Aerogel BLANKET has a density of 0.18 g/cm³ (0.0065 lb/in³), lighter than 98% of ceramic grades. MONO is the default condition FabDigit quotes; BLANKET is available on request or by drawing note.

Advantages

  • Lightweight — 0.18 g/cm³ (0.0065 lb/in³), better than 98% of ceramic grades
  • Easy to machine — 45/100, better than 86% of ceramic grades

Limitations

  • Low stiffness — 0 GPa (2.9×10⁻⁴ Msi), worse than 100% of ceramic grades
  • Poor heat conductor — 0.02 W/m·K (0.0116 BTU/hr·ft·°F), worse than 99% of ceramic grades

Silica Aerogel BLANKET properties

Typical room-temperature values for Silica Aerogel BLANKET; 14 are specific to this condition. Other listed values are Silica Aerogel reference data and may not represent this condition. Bars are the position among ceramic grades.

Physical4

Silica Aerogel BLANKET has a density of 0.18 g/cm³ (0.0065 lb/in³), lighter than 98% of ceramic grades.

Density0.18 g/cm³0.01 lb/in³
Refractive Index1.02
Light Transmission88%
Porosity90%

Mechanical7

Silica Aerogel BLANKET has a tensile strength of 0.25 MPa (0.0363 ksi), weaker than 99% of ceramic grades. The elastic modulus is 0 GPa (2.9×10⁻⁴ Msi).

Elastic (Young's) Modulus0 GPa2.9×10⁻⁴ Msi
Shear Modulus0 GPa2.9×10⁻⁴ Msi
Bulk Modulus0 GPa4.35×10⁻⁴ Msi
Poisson's Ratio0.2
Tensile Strength (Ultimate)0.25 MPa0.04 ksi
Compressive Strength0.15 MPa0.02 ksi
Flexural Strength0.1 MPa0.01 ksi

Thermal5

Silica Aerogel BLANKET is rated for continuous service to 650°C (1,202 °F). It conducts heat at 0.02 W/m·K (0.0116 BTU/hr·ft·°F), worse than 99% of ceramic grades. Thermal expansion is 3 µm/m·K (1.67 µin/in·°F).

Thermal Conductivity0.02 W/m·K0.01 BTU/hr·ft·°F
Specific Heat Capacity850 J/kg·K0.2 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)3 µm/m·K1.7 µin/in·°F
Max Service Temperature (continuous)650°C1,202 °F
Min Service Temperature-200°C-328 °F

Electrical4

Silica Aerogel BLANKET has an electrical resistivity of 1×10¹¹ Ω·m.

Electrical Resistivity1×10¹¹ Ω·m3.94×10¹⁸ µΩ·in
Dielectric Constant (1 MHz)1.15
Dissipation Factor (1 MHz)0.002
Volume Resistivity1×10¹⁴ Ω·cm

Chemical & Environmental2

Corrosion resistance is excellent (85/100), better than 69% of ceramic grades.

Corrosion ResistanceExcellent85/100
Chemical Resistance SummaryAmorphous SiO₂ skeleton: inert to most mineral/organic acids, solvents and oils; dissolved by HF and attacked by hot concentrated alkali. Hydrophilic aerogel adsorbs moisture and can collapse; silylated (hydrophobic) grades repel liquid water but lose the –CH₃ surface layer above ~250–300 °C in air.

Sustainability4

Producing a kilogram of Silica Aerogel BLANKET takes about 100 MJ of energy and emits 6 kg of CO₂ — less than 55% of ceramic grades. Typical recycled content is 0%.

Embodied Energy (primary production)100 MJ/kg42,992 BTU/lb
Embodied Carbon (primary production)6 kg CO₂/kg
Embodied Water120 L/kg14.4 gal/lb
Typical Recycled Content0%

Manufacturability2

Silica Aerogel BLANKET's machinability is fair (45/100, better than 86% of ceramic grades).

MachinabilityFair45/100
Sintering / Firing Temperature1,050°C1,922 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Silica Aerogel BLANKET

Is Silica Aerogel easy to machine?

Monoliths are extremely friable — cut dry with a fresh razor/hot wire or low-force diamond wire, never with coolant; blankets and boards are cut with a knife or die, always with dust extraction and PPE.

Can Silica Aerogel be welded?

Not weldable or brazeable; assemble by encapsulation in foil/film jackets, mechanical clamping or silicone/aerogel-compatible adhesives.

Can Silica Aerogel be formed, bent or molded?

Net-shape cast in a mould during sol-gel gelation, then solvent-exchanged and supercritical-CO₂ (or ambient-pressure silylated) dried; blankets are made by gelling around a fiber batt and drying continuously.

What surface finishes work on Silica Aerogel?

Surface silylation (HMDS/TMCS) gives permanent hydrophobicity; edges are sealed or the part encapsulated in PET/aluminium-foil laminates to stop dusting and moisture ingress; no polishing or coating in the conventional sense.

Silica Aerogel chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C (surface -CH3 / silylation)TMCS/HMDS-derived methyl groups on hydrophobic grades; absent in hydrophilic monoliths0 – 84
glass fiber / ceramic fiber0 % in monoliths; 20–40 % in blanket/felt variants0 – 400
opacifier (TiO2, SiC, carbon black)added in high-temperature grades to suppress radiative transfer0 – 100
SiO2amorphous nanoparticle skeleton from waterglass or TEOS/TMOS sol-gel route≥ 90 (balance)—

Silica Aerogel BLANKET — frequently asked

What is Silica Aerogel BLANKET used for?

Silica Aerogel BLANKET is typically used for thermal insulation blankets, spacecraft/cryogenic insulation, particle detector Cherenkov radiators and aerospace insulation panels. In short: lowest-conductivity solid insulation; density near 0.1 g/cm³; extremely fragile monoliths.

What is the tensile strength of Silica Aerogel BLANKET?

Silica Aerogel BLANKET has a typical tensile strength of 0.25 MPa (0.0363 ksi) — weaker than 99% of ceramic grades. Strength varies by condition: see the 5 listed tempers.

Is Silica Aerogel BLANKET easy to machine?

Reasonably — machinability is rated fair (45/100, better than 86% of ceramic grades). Monoliths are extremely friable — cut dry with a fresh razor/hot wire or low-force diamond wire, never with coolant; blankets and boards are cut with a knife or die, always with dust extraction and PPE.

Can Silica Aerogel BLANKET be welded?

Not weldable or brazeable; assemble by encapsulation in foil/film jackets, mechanical clamping or silicone/aerogel-compatible adhesives.

What surface finishes work on Silica Aerogel BLANKET?

Surface silylation (HMDS/TMCS) gives permanent hydrophobicity; edges are sealed or the part encapsulated in PET/aluminium-foil laminates to stop dusting and moisture ingress; no polishing or coating in the conventional sense.

Can Silica Aerogel BLANKET be formed, bent or molded?

Net-shape cast in a mould during sol-gel gelation, then solvent-exchanged and supercritical-CO₂ (or ambient-pressure silylated) dried; blankets are made by gelling around a fiber batt and drying continuously.

What is the maximum service temperature of Silica Aerogel BLANKET?

Silica Aerogel BLANKET is rated for continuous use to about 650°C (1,202 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Aerogels Handbook (Aegerter, Leventis, Koebel) — Springer (2011)
  2. ASM Engineered Materials Handbook — Ceramics and Glasses — ASM International (1991)
  3. Pyrogel / Cryogel aerogel blanket technical data — Aspen Aerogels (2023)
  4. Enova / Lumira aerogel particle data sheets — Cabot Corporation (2022)
  5. Monolithic and rigid aerogel property sheets — Aerogel Technologies (2023)
  6. ASTM C1728 Standard Specification for Flexible Aerogel Insulation — ASTM (2019)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.