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Impervious Graphite FU

Grade

GB GB/T 12762

FU = furan-resin impregnated graphite

Pick when service is hotter (to ~190–200 °C) or contains alkali/solvent mixtures that swell phenolic.

High cost $$$$

Values for the FU condition

Other Impervious Graphite tempers and conditions

Impervious Graphite is listed in 3 conditions; see the grade overview at Impervious Graphite.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
PTFE / fluoropolymer impregnated graphite
Use for very aggressive or high-purity duty (HF, mixed halide acids, pharma) where resin extractables are unacceptable.—200.420 HV100 W/m·K
FUThis page
Furan-resin impregnated graphite
Pick when service is hotter (to ~190–200 °C) or contains alkali/solvent mixtures that swell phenolic.—240.325 HV110 W/m·K
PHDefault
Pre-hardened
Standard choice for hydrochloric/sulfuric/phosphoric acid heat exchangers and columns up to about 170 °C.—250.350 HV125 W/m·K

What is Impervious Graphite FU?

Impervious Graphite FU is Impervious Graphite in the FU grade — pick when service is hotter (to ~190–200 °C) or contains alkali/solvent mixtures that swell phenolic. Impervious Graphite FU has a tensile strength of 24 MPa (3.48 ksi), weaker than 87% of ceramic grades. Elongation at break is 0.3% and the elastic modulus is 12 GPa (1.74 Msi). Impervious Graphite FU has a density of 1.82 g/cm³ (0.0658 lb/in³), lighter than 88% of ceramic grades. PH is the default condition FabDigit quotes; FU is available on request or by drawing note.

Advantages

  • Ductile — tolerates forming and impact — 0.3%, better than 91% of ceramic grades
  • Easy to machine — 78/100, better than 89% of ceramic grades
  • Lightweight — 1.82 g/cm³ (0.0658 lb/in³), better than 88% of ceramic grades
  • Conducts heat well — 110 W/m·K (63.6 BTU/hr·ft·°F), better than 86% of ceramic grades
  • Good corrosion resistance — 90/100, better than 81% of ceramic grades

Limitations

  • Low stiffness — 12 GPa (1.74 Msi), worse than 89% of ceramic grades
  • Hard to polish — 45/100, worse than 88% of ceramic grades
  • Limited service temperature — 190°C (374 °F), worse than 85% of ceramic grades

Impervious Graphite FU properties

Typical room-temperature values for Impervious Graphite FU; 15 are specific to this condition. Other listed values are Impervious Graphite reference data and may not represent this condition. Bars are the position among ceramic grades.

Physical2

Impervious Graphite FU has a density of 1.82 g/cm³ (0.0658 lb/in³), lighter than 88% of ceramic grades.

Density1.82 g/cm³0.07 lb/in³
Porosity0.5%

Mechanical10

Impervious Graphite FU has a tensile strength of 24 MPa (3.48 ksi), weaker than 87% of ceramic grades. Elongation at break is 0.3% and the elastic modulus is 12 GPa (1.74 Msi).

Elastic (Young's) Modulus12 GPa1.7 Msi
Poisson's Ratio0.2
Tensile Strength (Ultimate)24 MPa3.5 ksi
Elongation at Break0.3%
Compressive Strength90 MPa13.1 ksi
Flexural Strength48 MPa7 ksi
Shear Strength17 MPa2.5 ksi
Fracture Toughness (K_IC)1.2 MPa·√m1.1 ksi·√in
Hardness, Vickers25 HV
Hardness, Mohs2

Thermal5

Impervious Graphite FU is rated for continuous service to 190°C (374 °F). It conducts heat at 110 W/m·K (63.6 BTU/hr·ft·°F), better than 86% of ceramic grades. Thermal expansion is 4.5 µm/m·K (2.5 µin/in·°F).

Thermal Conductivity110 W/m·K63.6 BTU/hr·ft·°F
Specific Heat Capacity710 J/kg·K0.17 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)4.5 µm/m·K2.5 µin/in·°F
Max Service Temperature (continuous)190°C374 °F
Min Service Temperature-50°C-58 °F

Electrical2

Impervious Graphite FU has an electrical resistivity of 1.3×10⁻⁵ Ω·m.

Electrical Resistivity1.3×10⁻⁵ Ω·m512 µΩ·in
Volume Resistivity0 Ω·cm

Chemical & Environmental2

Corrosion resistance is excellent (90/100), better than 81% of ceramic grades.

Corrosion ResistanceExcellent90/100
Chemical Resistance SummaryBetter than phenolic against caustic solutions, solvents and hot organic media; still not usable with nitric or other oxidisers.

Sustainability3

Producing a kilogram of Impervious Graphite FU takes about 190 MJ of energy and emits 14 kg of CO₂ — more than 62% of ceramic grades. Typical recycled content is 0%.

Embodied Energy (primary production)190 MJ/kg81,685 BTU/lb
Embodied Carbon (primary production)14 kg CO₂/kg
Typical Recycled Content0%

Manufacturability3

Impervious Graphite FU's machinability is very good (78/100, better than 89% of ceramic grades).

MachinabilityVery good78/100
PolishabilityFair45/100
Sintering / Firing Temperature2,800°C5,072 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Impervious Graphite FU

Is Impervious Graphite easy to machine?

Machines fast with carbide or PCD dry-cut tooling, but dust is abrasive and electrically conductive — vacuum extraction and sharp positive-rake tools are mandatory to avoid edge chipping.

Can Impervious Graphite be welded?

Not weldable; joints are made with corrosion-resistant carbon-filled resin cements or mechanically flanged with PTFE gaskets.

Can Impervious Graphite be formed, bent or molded?

Shape is produced by extrusion/moulding or isostatic pressing of the green body, baking and graphitising, then vacuum-pressure resin impregnation and cure — no post-cure forming is possible.

What surface finishes work on Impervious Graphite?

Surfaces are ground or lapped; no coating is normally used, and any surface resin skin should be removed to expose the impregnated body for good heat transfer.

Impervious Graphite chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
phenolic or furan resinimpregnant, cured; PTFE in the fluoropolymer variant10 – 1814
ashtypical for corrosion grades0 – 0.30.1
S0 – 0.050.02
C (graphite matrix)graphitised petroleum-coke / pitch body≥ 82 (balance)—

Impervious Graphite FU — frequently asked

What is Impervious Graphite FU used for?

Impervious Graphite FU is typically used for heat exchangers, acid coolers, reaction vessels and chemical process piping. In short: zero-porosity acid-service graphite; high conductivity, acid-proof; resin limits use to 170 °C.

What is the tensile strength of Impervious Graphite FU?

Impervious Graphite FU has a typical tensile strength of 24 MPa (3.48 ksi) — weaker than 87% of ceramic grades. Strength varies by condition: see the 3 listed tempers.

Is Impervious Graphite FU easy to machine?

Yes — machinability is rated very good (78/100, better than 89% of ceramic grades). Machines fast with carbide or PCD dry-cut tooling, but dust is abrasive and electrically conductive — vacuum extraction and sharp positive-rake tools are mandatory to avoid edge chipping.

Can Impervious Graphite FU be welded?

Not weldable; joints are made with corrosion-resistant carbon-filled resin cements or mechanically flanged with PTFE gaskets.

What surface finishes work on Impervious Graphite FU?

Surfaces are ground or lapped; no coating is normally used, and any surface resin skin should be removed to expose the impregnated body for good heat transfer.

Can Impervious Graphite FU be formed, bent or molded?

Shape is produced by extrusion/moulding or isostatic pressing of the green body, baking and graphitising, then vacuum-pressure resin impregnation and cure — no post-cure forming is possible.

What is the maximum service temperature of Impervious Graphite FU?

Impervious Graphite FU is rated for continuous use to about 190°C (374 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Graphilor impervious graphite grades — Mersen (2022)
  2. DIABON impregnated graphite for process equipment — SGL Carbon (2021)
  3. ASM Engineered Materials Handbook Vol.4 — Ceramics and Glasses (carbon/graphite section) — ASM International (1991)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.