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HP Graphite Electrode vs Impervious Graphite

Ceramic · grade comparison

HP Graphite Electrode and Impervious Graphite are both ceramic grades. Impervious Graphite is the stronger of the two: tensile strength 25 MPa (3.63 ksi) against 8 MPa (1.09 ksi) for HP Graphite Electrode, about 3.3 times as much. HP Graphite Electrode is lighter (1.7 g/cm³ vs 1.8 g/cm³ for Impervious Graphite) and HP Graphite Electrode runs hotter in service (3,000°C vs 170°C continuous). On the shop floor, HP Graphite Electrode machines more easily (excellent vs very good) and HP Graphite Electrode sits in a lower cost tier (standard, $$) than Impervious Graphite (high, $$$$).

HP Graphite ElectrodeChoose it when weight is the constraint, or when the part sees heat.

Impervious GraphiteChoose it when strength drives the design.

HP Graphite Electrode vs Impervious Graphite: properties

HP Graphite ElectrodeImpervious Graphite

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

8 MPa1.1 ksi
25 MPa3.6 ksi

Compressive Strength

25 MPa3.6 ksi
95 MPa13.8 ksi

Flexural Strength

12 MPa1.7 ksi
50 MPa7.3 ksi

Shear Strength

6 MPa0.87 ksi
18 MPa2.6 ksi

Fracture Toughness (K_IC)

1 MPa·√m0.91 ksi·√in
1.2 MPa·√m1.1 ksi·√in

Hardness, Mohs

1.5
2

Elongation at Break

—
0.3%

Hardness, Vickers

—
50 HV

Same in both: Elastic (Young's) Modulus 12 GPa1.7 Msi · Poisson's Ratio 0.2

Physical

Density and transition temperatures.

Density

1.7 g/cm³0.06 lb/in³
1.8 g/cm³0.07 lb/in³

Melting Point (Solidus)

3,650°C6,602 °F
—

Porosity

24%
0.5%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

150 W/m·K86.7 BTU/hr·ft·°F
125 W/m·K72.2 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

2 µm/m·K1.1 µin/in·°F
4.5 µm/m·K2.5 µin/in·°F

Max Service Temperature (continuous)

3,000°C5,432 °F
170°C338 °F

Min Service Temperature

-200°C-328 °F
-50°C-58 °F

Same in both: Specific Heat Capacity 710 J/kg·K0.17 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

5.8×10⁻⁶ Ω·m228 µΩ·in
1.2×10⁻⁵ Ω·m472 µΩ·in

Volume Resistivity

5.8×10⁻⁴ Ω·cm
0 Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

70 / 100
88 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

92 / 100
80 / 100

Sintering / Firing Temperature

2,900°C5,252 °F
2,800°C5,072 °F

Polishability

—
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

90 MJ/kg38,693 BTU/lb
190 MJ/kg81,685 BTU/lb

Embodied Carbon (primary production)

7 kg CO₂/kg
14 kg CO₂/kg

Typical Recycled Content

5%
0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

4 kN·m/kg
14 kN·m/kg

Specific Stiffness (E / density)

7.1 MN·m/kg
6.7 MN·m/kg

Thermal Diffusivity

124.3 mm²/s
97.8 mm²/s

Thermal Shock Resistance Index

47
58

Strength versus weight

Yield strength against density for every ceramic grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,000234567Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityHP Graphite ElectrodeImpervious Graphite
Default condition——
Relative cost$$ Standard$$$$ High
Min. machined wall——
Best machined surface——

HP Graphite Electrode vs Impervious Graphite — frequently asked

Is Impervious Graphite stronger than HP Graphite Electrode?

Yes. Impervious Graphite has a typical tensile strength of 25 MPa (3.63 ksi) against 8 MPa (1.09 ksi) for HP Graphite Electrode — about 3.3 times as much.

Which is cheaper, HP Graphite Electrode or Impervious Graphite?

HP Graphite Electrode is the lower-cost material: it sits in the standard tier ($$) while Impervious Graphite is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, HP Graphite Electrode or Impervious Graphite?

HP Graphite Electrode. Its machinability rates excellent (92/100) against very good (80/100) for Impervious Graphite.

Ready to make it?

Upload a CAD file and FabDigit prices the part in HP Graphite Electrode and Impervious Graphite side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.