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Flexible Graphite vs Impervious Graphite

Ceramic · grade comparison

Flexible Graphite and Impervious Graphite are both ceramic grades. Impervious Graphite is the stronger of the two: tensile strength 25 MPa (3.63 ksi) against 5 MPa (0.725 ksi) for Flexible Graphite, about 5.0 times as much. In exchange, Flexible Graphite is the more ductile: elongation 2% versus 0.3% for Impervious Graphite. Flexible Graphite is lighter (1 g/cm³ vs 1.8 g/cm³ for Impervious Graphite) and Impervious Graphite is stiffer (12 GPa vs 2 GPa). On the shop floor, Flexible Graphite machines more easily (excellent vs very good) and Flexible Graphite sits in a lower cost tier (premium, $$$) than Impervious Graphite (high, $$$$).

Flexible GraphiteChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

Impervious GraphiteChoose it when strength drives the design.

Flexible Graphite vs Impervious Graphite: properties

Flexible GraphiteImpervious Graphite

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

2 GPa0.29 Msi
12 GPa1.7 Msi

Tensile Strength (Ultimate)

5 MPa0.73 ksi
25 MPa3.6 ksi

Elongation at Break

2%
0.3%

Compressive Strength

60 MPa8.7 ksi
95 MPa13.8 ksi

Flexural Strength

4 MPa0.58 ksi
50 MPa7.3 ksi

Shear Strength

2 MPa0.29 ksi
18 MPa2.6 ksi

Hardness, Mohs

1
2

Poisson's Ratio

—
0.2

Fracture Toughness (K_IC)

—
1.2 MPa·√m1.1 ksi·√in

Hardness, Vickers

—
50 HV

Physical

Density and transition temperatures.

Density

1 g/cm³0.04 lb/in³
1.8 g/cm³0.07 lb/in³

Melting Point (Solidus)

3,650°C6,602 °F
—

Porosity

55%
0.5%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

150 W/m·K86.7 BTU/hr·ft·°F
125 W/m·K72.2 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

1 µm/m·K0.56 µin/in·°F
4.5 µm/m·K2.5 µin/in·°F

Max Service Temperature (continuous)

450°C842 °F
170°C338 °F

Min Service Temperature

-200°C-328 °F
-50°C-58 °F

Same in both: Specific Heat Capacity 710 J/kg·K0.17 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10⁻⁵ Ω·m394 µΩ·in
1.2×10⁻⁵ Ω·m472 µΩ·in

Volume Resistivity

0 Ω·cm
0 Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

90 / 100
88 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

90 / 100
80 / 100

Polishability

—
45 / 100

Sintering / Firing Temperature

—
2,800°C5,072 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

60 MJ/kg25,795 BTU/lb
190 MJ/kg81,685 BTU/lb

Embodied Carbon (primary production)

5 kg CO₂/kg
14 kg CO₂/kg

Embodied Water

200 L/kg24 gal/lb
—

Typical Recycled Content

5%
0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

5 kN·m/kg
14 kN·m/kg

Specific Stiffness (E / density)

2 MN·m/kg
6.7 MN·m/kg

Thermal Diffusivity

211.3 mm²/s
97.8 mm²/s

Thermal Shock Resistance Index

375
58

Strength versus weight

Yield strength against density for every ceramic grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,000234567Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityFlexible GraphiteImpervious Graphite
Default condition——
Relative cost$$$ Premium$$$$ High
Min. machined wall——
Best machined surface——

Flexible Graphite vs Impervious Graphite — frequently asked

Is Impervious Graphite stronger than Flexible Graphite?

Yes. Impervious Graphite has a typical tensile strength of 25 MPa (3.63 ksi) against 5 MPa (0.725 ksi) for Flexible Graphite — about 5.0 times as much.

Which is cheaper, Flexible Graphite or Impervious Graphite?

Flexible Graphite is the lower-cost material: it sits in the premium tier ($$$) while Impervious Graphite is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Flexible Graphite or Impervious Graphite?

Flexible Graphite. Its machinability rates excellent (90/100) against very good (80/100) for Impervious Graphite.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Flexible Graphite and Impervious Graphite side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.