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Tungsten Alloy 90W-7Ni-3Cu-CW (Cold worked)

Supply condition

ASTM B777 Class 1

Only for small-diameter rod/wire where higher strength and stiffness matter more than ductility; reductions are much smaller than for W-Ni-Fe grades.

High cost $$$$

Values for the CW condition

Other 90W-7Ni-3Cu tempers and conditions

90W-7Ni-3Cu is listed in 3 conditions; see the grade overview at 90W-7Ni-3Cu.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Stress relieved
Choose for thin-walled or tightly toleranced machined parts where residual stress would cause distortion.520690425 HRC15 % IACS
Sintered plus vacuum/hydrogen anneal and rapid cool
Pick when maximum ductility and impact resistance are required, e.g. dynamic counterweights or parts that see handling shock.560740626 HRC15 % IACS
CWThis page
Cold worked
Only for small-diameter rod/wire where higher strength and stiffness matter more than ductility; reductions are much smaller than for W-Ni-Fe grades.8009001.534 HRC14 % IACS

What is 90W-7Ni-3Cu-CW?

90W-7Ni-3Cu-CW is 90W-7Ni-3Cu supplied in the CW condition — only for small-diameter rod/wire where higher strength and stiffness matter more than ductility; reductions are much smaller than for W-Ni-Fe grades. 90W-7Ni-3Cu-CW has a yield strength of 800 MPa (116 ksi) and a tensile strength of 900 MPa (131 ksi) — stronger than 56% of tungsten alloy grades. Elongation at break is 1.5% and the elastic modulus is 325 GPa (47.1 Msi). 90W-7Ni-3Cu-CW has a density of 17 g/cm³ (0.614 lb/in³), lighter than 74% of tungsten alloy grades. It melts at 1,400°C (2,552 °F).

Advantages

  • Easy to machine — 33/100, better than 90% of tungsten alloy grades
  • Low embodied carbon — 21 kg CO₂/kg, better than 86% of tungsten alloy grades
  • Tough — resists crack growth — 28 MPa·√m (25.5 ksi·√in), better than 81% of tungsten alloy grades

Limitations

  • Limited service temperature — 300°C (572 °F), worse than 100% of tungsten alloy grades
  • Hard to polish — 55/100, worse than 98% of tungsten alloy grades
  • Needs corrosion protection — 44/100, worse than 95% of tungsten alloy grades
  • Limited ductility — 1.5%, worse than 90% of tungsten alloy grades
  • Low stiffness — 325 GPa (47.1 Msi), worse than 86% of tungsten alloy grades

90W-7Ni-3Cu-CW properties

Typical room-temperature values for 90W-7Ni-3Cu-CW; 22 are specific to this condition. Other listed values are 90W-7Ni-3Cu reference data and may not represent this condition. Bars are the position among tungsten alloy grades.

Physical2

90W-7Ni-3Cu-CW has a density of 17 g/cm³ (0.614 lb/in³), lighter than 74% of tungsten alloy grades. It melts at 1,400°C (2,552 °F).

Density17 g/cm³0.61 lb/in³
Melting Point (Solidus)1,400°C2,552 °F

Mechanical16

90W-7Ni-3Cu-CW has a yield strength of 800 MPa (116 ksi) and a tensile strength of 900 MPa (131 ksi) — stronger than 56% of tungsten alloy grades. Elongation at break is 1.5% and the elastic modulus is 325 GPa (47.1 Msi).

Elastic (Young's) Modulus325 GPa47.1 Msi
Shear Modulus125 GPa18.1 Msi
Bulk Modulus250 GPa36.3 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)900 MPa131 ksi
Yield Strength (0.2% offset)800 MPa116 ksi
Elongation at Break1.5%
Reduction in Area2%
Compressive Strength1,500 MPa218 ksi
Shear Strength560 MPa81.2 ksi
Fatigue Strength (Endurance Limit)330 MPa47.9 ksi
Fracture Toughness (K_IC)28 MPa·√m25.5 ksi·√in
Charpy V-Notch Impact (RT)3 J2.2 ft·lbf
Hardness, Brinell325 HB
Hardness, Rockwell C34 HRC
Hardness, Vickers345 HV

Thermal5

90W-7Ni-3Cu-CW is rated for continuous service to 300°C (572 °F). It conducts heat at 92 W/m·K (53.2 BTU/hr·ft·°F), worse than 76% of tungsten alloy grades. Thermal expansion is 5.2 µm/m·K (2.89 µin/in·°F).

Thermal Conductivity92 W/m·K53.2 BTU/hr·ft·°F
Specific Heat Capacity140 J/kg·K0.03 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)5.2 µm/m·K2.9 µin/in·°F
Max Service Temperature (continuous)300°C572 °F
Min Service Temperature-100°C-148 °F

Electrical3

90W-7Ni-3Cu-CW conducts electricity at 14 % IACS, worse than 76% of tungsten alloy grades.

Electrical Conductivity14 % IACS
Electrical Resistivity1.23×10⁻⁷ Ω·m4.84 µΩ·in
Magnetic Responsenon-magnetic (Ni-Cu matrix is paramagnetic; relative permeability typically <1.05)

Chemical & Environmental3

Corrosion resistance is fair (44/100), worse than 95% of tungsten alloy grades.

Galvanic Potential (seawater, vs SCE)-0.2 V
Corrosion ResistanceFair44/100
Chemical Resistance SummaryStable in dry air and neutral water; the Ni-Cu binder is attacked by ammonia, oxidizing and mineral acids, and the tungsten phase dissolves in hot alkali/oxidizing media. Nickel plating is common for humid or handling-intensive service.

Sustainability4

Producing a kilogram of 90W-7Ni-3Cu-CW takes about 300 MJ of energy and emits 21 kg of CO₂ — less than 88% of tungsten alloy grades. Typical recycled content is 25%.

Embodied Energy (primary production)300 MJ/kg128,977 BTU/lb
Embodied Carbon (primary production)21 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content25%

Manufacturability7

90W-7Ni-3Cu-CW's machinability is poor (33/100, better than 90% of tungsten alloy grades); weldability not recommended (8/100); formability not recommended (5/100).

MachinabilityPoor33/100
Machinability Rating (AISI 1212 = 100 %)20%
WeldabilityNot recommended8/100
Formability (cold)Not recommended5/100
CastabilityNot recommended5/100
Brazeability / SolderabilityGood65/100
PolishabilityGood55/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 90W-7Ni-3Cu-CW

Is 90W-7Ni-3Cu easy to machine?

Turn/mill with rigid setups, sharp negative-rake carbide (or CBN for finishing), low speed and heavy flood coolant; the material is abrasive and chips are short and brittle — avoid interrupted cuts on thin sections.

Can 90W-7Ni-3Cu be welded?

Fusion welding cracks and coarsens the tungsten skeleton — join by Ag-Cu brazing, electron-beam/inertia welding with qualified procedures, or by screws, pins and shrink fits.

Can 90W-7Ni-3Cu be formed, bent or molded?

Made only by press-and-sinter (liquid-phase sintering at ~1400–1500 °C); the W-Ni-Cu matrix tolerates very little cold work, so near-net pressing plus machining is the normal route.

What surface finishes work on 90W-7Ni-3Cu?

Grind/lap for tight tolerances; electroless or electrolytic nickel plating (5–20 µm) is standard for corrosion protection and to prevent staining on handled shielding parts.

90W-7Ni-3Cu chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
WASTM B777 Class 1 nominal 90 wt% tungsten89 – 9190
Nimatrix former, Ni:Cu ≈ 7:36.3 – 7.77
Cukeeps the binder non-magnetic2.7 – 3.33
Feimpurity limit; Fe would make the matrix magnetic≤ 0.2—
Other (each)C, O, Si, Ca impurities≤ 0.1—
Ni+Cu matrixbalance to 100 wt%balance—

90W-7Ni-3Cu-CW — frequently asked

What is 90W-7Ni-3Cu-CW used for?

90W-7Ni-3Cu-CW is typically used for radiation shielding, collimators, counterweights and vibration damping masses. In short: very high density metal; machinable tungsten heavy alloy; lead-free shielding material.

What is the yield strength of 90W-7Ni-3Cu-CW?

90W-7Ni-3Cu-CW has a typical yield strength of 800 MPa (116 ksi) and a tensile strength of 900 MPa (131 ksi) — stronger than 56% of tungsten alloy grades. Strength varies by condition: see the 3 listed tempers.

Is 90W-7Ni-3Cu-CW easy to machine?

Not especially — machinability is rated poor (33/100, better than 90% of tungsten alloy grades). Turn/mill with rigid setups, sharp negative-rake carbide (or CBN for finishing), low speed and heavy flood coolant; the material is abrasive and chips are short and brittle — avoid interrupted cuts on thin sections.

Can 90W-7Ni-3Cu-CW be welded?

Not readily — weldability is rated not recommended (8/100). Fusion welding cracks and coarsens the tungsten skeleton — join by Ag-Cu brazing, electron-beam/inertia welding with qualified procedures, or by screws, pins and shrink fits.

What surface finishes work on 90W-7Ni-3Cu-CW?

Grind/lap for tight tolerances; electroless or electrolytic nickel plating (5–20 µm) is standard for corrosion protection and to prevent staining on handled shielding parts.

Can 90W-7Ni-3Cu-CW be formed, bent or molded?

Made only by press-and-sinter (liquid-phase sintering at ~1400–1500 °C); the W-Ni-Cu matrix tolerates very little cold work, so near-net pressing plus machining is the normal route.

What is the maximum service temperature of 90W-7Ni-3Cu-CW?

90W-7Ni-3Cu-CW is rated for continuous use to about 300°C (572 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. ASTM B777 Standard Specification for Tungsten Base, High-Density Metal — ASTM International (2022)
  2. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (Tungsten Heavy Alloys) — ASM International (1990)
  3. Tungsten heavy alloy product datasheets (Plansee, Mi-Tech Metals, Midwest Tungsten Service, / ) — various producers (2024)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.