FabDigitFabDigit

Tungsten Alloy 90W-7Ni-3Cu AS+HT

Heat-treated state

ASTM B777 Class 1

AS+HT = sintered plus vacuum/hydrogen anneal and rapid cool

Pick when maximum ductility and impact resistance are required, e.g. dynamic counterweights or parts that see handling shock.

High cost $$$$

Values for the AS+HT condition

Other 90W-7Ni-3Cu tempers and conditions

90W-7Ni-3Cu is listed in 3 conditions; see the grade overview at 90W-7Ni-3Cu.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Stress relieved
Choose for thin-walled or tightly toleranced machined parts where residual stress would cause distortion.520690425 HRC15 % IACS
AS+HTThis page
Sintered plus vacuum/hydrogen anneal and rapid cool
Pick when maximum ductility and impact resistance are required, e.g. dynamic counterweights or parts that see handling shock.560740626 HRC15 % IACS
Cold worked
Only for small-diameter rod/wire where higher strength and stiffness matter more than ductility; reductions are much smaller than for W-Ni-Fe grades.8009001.534 HRC14 % IACS

What is 90W-7Ni-3Cu AS+HT?

90W-7Ni-3Cu AS+HT is 90W-7Ni-3Cu heat treated to AS+HT — pick when maximum ductility and impact resistance are required, e.g. dynamic counterweights or parts that see handling shock. 90W-7Ni-3Cu AS+HT has a yield strength of 560 MPa (81.2 ksi) and a tensile strength of 740 MPa (107 ksi) — weaker than 83% of tungsten alloy grades. Elongation at break is 6% and the elastic modulus is 320 GPa (46.4 Msi). 90W-7Ni-3Cu AS+HT has a density of 17 g/cm³ (0.614 lb/in³), lighter than 74% of tungsten alloy grades. It melts at 1,400°C (2,552 °F).

Advantages

  • Easy to machine — 42/100, better than 105% of tungsten alloy grades
  • Tough — resists crack growth — 50 MPa·√m (45.5 ksi·√in), better than 100% of tungsten alloy grades
  • Ductile — tolerates forming and impact — 6%, better than 90% of tungsten alloy grades
  • Low embodied carbon — 21 kg CO₂/kg, better than 86% of tungsten alloy grades

Limitations

  • Limited service temperature — 400°C (752 °F), worse than 98% of tungsten alloy grades
  • Hard to polish — 55/100, worse than 98% of tungsten alloy grades
  • Low stiffness — 320 GPa (46.4 Msi), worse than 90% of tungsten alloy grades
  • Needs corrosion protection — 45/100, worse than 86% of tungsten alloy grades
  • Low strength — 560 MPa (81.2 ksi), worse than 83% of tungsten alloy grades

90W-7Ni-3Cu AS+HT properties

Typical room-temperature values for 90W-7Ni-3Cu AS+HT; 22 are specific to this condition. Other listed values are 90W-7Ni-3Cu reference data and may not represent this condition. Bars are the position among tungsten alloy grades.

Physical2

90W-7Ni-3Cu AS+HT has a density of 17 g/cm³ (0.614 lb/in³), lighter than 74% of tungsten alloy grades. It melts at 1,400°C (2,552 °F).

Density17 g/cm³0.61 lb/in³
Melting Point (Solidus)1,400°C2,552 °F

Mechanical16

90W-7Ni-3Cu AS+HT has a yield strength of 560 MPa (81.2 ksi) and a tensile strength of 740 MPa (107 ksi) — weaker than 83% of tungsten alloy grades. Elongation at break is 6% and the elastic modulus is 320 GPa (46.4 Msi).

Elastic (Young's) Modulus320 GPa46.4 Msi
Shear Modulus125 GPa18.1 Msi
Bulk Modulus250 GPa36.3 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)740 MPa107 ksi
Yield Strength (0.2% offset)560 MPa81.2 ksi
Elongation at Break6%
Reduction in Area8%
Compressive Strength1,300 MPa189 ksi
Shear Strength490 MPa71.1 ksi
Fatigue Strength (Endurance Limit)285 MPa41.3 ksi
Fracture Toughness (K_IC)50 MPa·√m45.5 ksi·√in
Charpy V-Notch Impact (RT)9 J6.6 ft·lbf
Hardness, Brinell268 HB
Hardness, Rockwell C26 HRC
Hardness, Vickers282 HV

Thermal5

90W-7Ni-3Cu AS+HT is rated for continuous service to 400°C (752 °F). It conducts heat at 95 W/m·K (54.9 BTU/hr·ft·°F), worse than 71% of tungsten alloy grades. Thermal expansion is 5.2 µm/m·K (2.89 µin/in·°F).

Thermal Conductivity95 W/m·K54.9 BTU/hr·ft·°F
Specific Heat Capacity140 J/kg·K0.03 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)5.2 µm/m·K2.9 µin/in·°F
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-100°C-148 °F

Electrical3

90W-7Ni-3Cu AS+HT conducts electricity at 15 % IACS, worse than 69% of tungsten alloy grades.

Electrical Conductivity15 % IACS
Electrical Resistivity1.15×10⁻⁷ Ω·m4.53 µΩ·in
Magnetic Responsenon-magnetic (Ni-Cu matrix is paramagnetic; relative permeability typically <1.05)

Chemical & Environmental3

Corrosion resistance is fair (45/100), worse than 86% of tungsten alloy grades.

Galvanic Potential (seawater, vs SCE)-0.2 V
Corrosion ResistanceFair45/100
Chemical Resistance SummaryStable in dry air and neutral water; the Ni-Cu binder is attacked by ammonia, oxidizing and mineral acids, and the tungsten phase dissolves in hot alkali/oxidizing media. Nickel plating is common for humid or handling-intensive service.

Sustainability4

Producing a kilogram of 90W-7Ni-3Cu AS+HT takes about 300 MJ of energy and emits 21 kg of CO₂ — less than 88% of tungsten alloy grades. Typical recycled content is 25%.

Embodied Energy (primary production)300 MJ/kg128,977 BTU/lb
Embodied Carbon (primary production)21 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content25%

Manufacturability7

90W-7Ni-3Cu AS+HT's machinability is fair (42/100, better than 105% of tungsten alloy grades); weldability not recommended (12/100); formability not recommended (13/100).

MachinabilityFair42/100
Machinability Rating (AISI 1212 = 100 %)26%
WeldabilityNot recommended12/100
Formability (cold)Not recommended13/100
CastabilityNot recommended5/100
Brazeability / SolderabilityGood65/100
PolishabilityGood55/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 90W-7Ni-3Cu AS+HT

Is 90W-7Ni-3Cu easy to machine?

Turn/mill with rigid setups, sharp negative-rake carbide (or CBN for finishing), low speed and heavy flood coolant; the material is abrasive and chips are short and brittle — avoid interrupted cuts on thin sections.

Can 90W-7Ni-3Cu be welded?

Fusion welding cracks and coarsens the tungsten skeleton — join by Ag-Cu brazing, electron-beam/inertia welding with qualified procedures, or by screws, pins and shrink fits.

Can 90W-7Ni-3Cu be formed, bent or molded?

Made only by press-and-sinter (liquid-phase sintering at ~1400–1500 °C); the W-Ni-Cu matrix tolerates very little cold work, so near-net pressing plus machining is the normal route.

What surface finishes work on 90W-7Ni-3Cu?

Grind/lap for tight tolerances; electroless or electrolytic nickel plating (5–20 µm) is standard for corrosion protection and to prevent staining on handled shielding parts.

90W-7Ni-3Cu chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
WASTM B777 Class 1 nominal 90 wt% tungsten89 – 9190
Nimatrix former, Ni:Cu ≈ 7:36.3 – 7.77
Cukeeps the binder non-magnetic2.7 – 3.33
Feimpurity limit; Fe would make the matrix magnetic≤ 0.2—
Other (each)C, O, Si, Ca impurities≤ 0.1—
Ni+Cu matrixbalance to 100 wt%balance—

90W-7Ni-3Cu AS+HT — frequently asked

What is 90W-7Ni-3Cu AS+HT used for?

90W-7Ni-3Cu AS+HT is typically used for radiation shielding, collimators, counterweights and vibration damping masses. In short: very high density metal; machinable tungsten heavy alloy; lead-free shielding material.

What is the yield strength of 90W-7Ni-3Cu AS+HT?

90W-7Ni-3Cu AS+HT has a typical yield strength of 560 MPa (81.2 ksi) and a tensile strength of 740 MPa (107 ksi) — weaker than 83% of tungsten alloy grades. Strength varies by condition: see the 3 listed tempers.

Is 90W-7Ni-3Cu AS+HT easy to machine?

Not especially — machinability is rated fair (42/100, better than 105% of tungsten alloy grades). Turn/mill with rigid setups, sharp negative-rake carbide (or CBN for finishing), low speed and heavy flood coolant; the material is abrasive and chips are short and brittle — avoid interrupted cuts on thin sections.

Can 90W-7Ni-3Cu AS+HT be welded?

Not readily — weldability is rated not recommended (12/100). Fusion welding cracks and coarsens the tungsten skeleton — join by Ag-Cu brazing, electron-beam/inertia welding with qualified procedures, or by screws, pins and shrink fits.

What surface finishes work on 90W-7Ni-3Cu AS+HT?

Grind/lap for tight tolerances; electroless or electrolytic nickel plating (5–20 µm) is standard for corrosion protection and to prevent staining on handled shielding parts.

Can 90W-7Ni-3Cu AS+HT be formed, bent or molded?

Made only by press-and-sinter (liquid-phase sintering at ~1400–1500 °C); the W-Ni-Cu matrix tolerates very little cold work, so near-net pressing plus machining is the normal route.

What is the maximum service temperature of 90W-7Ni-3Cu AS+HT?

90W-7Ni-3Cu AS+HT is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. ASTM B777 Standard Specification for Tungsten Base, High-Density Metal — ASTM International (2022)
  2. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (Tungsten Heavy Alloys) — ASM International (1990)
  3. Tungsten heavy alloy product datasheets (Plansee, Mi-Tech Metals, Midwest Tungsten Service, / ) — various producers (2024)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.