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Precious Metal B596-H (Hardened)

Heat-treated state · default condition

GB B596

Default stock condition for sliding, wiping and slip-ring contacts needing wear resistance and contact force.

High cost $$$$

Values for the H condition

Other B596 tempers and conditions

B596 is listed in 4 conditions; see the grade overview at B596.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Pick for forming, heading, riveting or coiling of contacts before final hardening.19042032135 HV16 % IACS
Half hard
Intermediate temper when both moderate spring force and some bending ductility are needed.45060010166 HB15 % IACS
HDefaultThis page
Hardened
Default stock condition for sliding, wiping and slip-ring contacts needing wear resistance and contact force.6207603215 HV15 % IACS
Order-hardened
Choose for maximum hardness, wear life and the lowest resistivity, after parts are formed.7809003265 HV25 % IACS

What is B596-H?

B596-H is B596 heat treated to H — default stock condition for sliding, wiping and slip-ring contacts needing wear resistance and contact force. B596-H has a yield strength of 620 MPa (89.9 ksi) and a tensile strength of 760 MPa (110 ksi) — stronger than 98% of precious metal grades. Elongation at break is 3% and the elastic modulus is 92 GPa (13.3 Msi). B596-H has a density of 15.5 g/cm³ (0.56 lb/in³), heavier than 77% of precious metal grades. It melts at 885°C (1,625 °F).

Advantages

  • High strength — 620 MPa (89.9 ksi), better than 98% of precious metal grades
  • Easy to machine — 55/100, better than 86% of precious metal grades
  • Polishes to a fine finish — 95/100, better than 86% of precious metal grades
  • Readily welded — 75/100, better than 78% of precious metal grades

Limitations

  • Limited ductility — 3%, worse than 95% of precious metal grades
  • Limited formability — 30/100, worse than 94% of precious metal grades
  • Limited service temperature — 200°C (392 °F), worse than 89% of precious metal grades
  • Heavy — 15.5 g/cm³ (0.56 lb/in³), worse than 77% of precious metal grades
  • High embodied carbon — 12,000 kg CO₂/kg, worse than 76% of precious metal grades

B596-H properties

Typical room-temperature values for B596-H; 13 are specific to this condition. Other listed values are B596 reference data and may not represent this condition. Bars are the position among precious metal grades.

Physical3

B596-H has a density of 15.5 g/cm³ (0.56 lb/in³), heavier than 77% of precious metal grades. It melts at 885°C (1,625 °F).

Density15.5 g/cm³0.56 lb/in³
Melting Point (Solidus)885°C1,625 °F
Liquidus Temperature895°C1,643 °F

Mechanical10

B596-H has a yield strength of 620 MPa (89.9 ksi) and a tensile strength of 760 MPa (110 ksi) — stronger than 98% of precious metal grades. Elongation at break is 3% and the elastic modulus is 92 GPa (13.3 Msi).

Elastic (Young's) Modulus92 GPa13.3 Msi
Shear Modulus33 GPa4.8 Msi
Bulk Modulus150 GPa21.8 Msi
Poisson's Ratio0.4
Tensile Strength (Ultimate)760 MPa110 ksi
Yield Strength (0.2% offset)620 MPa89.9 ksi
Elongation at Break3%
Shear Strength450 MPa65.3 ksi
Fatigue Strength (Endurance Limit)290 MPa42.1 ksi
Hardness, Vickers215 HV

Thermal6

B596-H is rated for continuous service to 200°C (392 °F). It conducts heat at 62 W/m·K (35.8 BTU/hr·ft·°F), worse than 69% of precious metal grades. Thermal expansion is 16 µm/m·K (8.89 µin/in·°F).

Thermal Conductivity62 W/m·K35.8 BTU/hr·ft·°F
Specific Heat Capacity155 J/kg·K0.04 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)16 µm/m·K8.9 µin/in·°F
Latent Heat of Fusion95 J/g40.8 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-269°C-452 °F

Electrical3

B596-H conducts electricity at 15 % IACS, worse than 65% of precious metal grades.

Electrical Conductivity15 % IACS
Electrical Resistivity1.15×10⁻⁷ Ω·m4.53 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is excellent (90/100), better than 69% of precious metal grades.

Galvanic Potential (seawater, vs SCE)0.2 V
Corrosion ResistanceExcellent90/100
Chemical Resistance SummaryImmune to atmospheric oxidation and sulfidation in normal service; attacked by aqua regia, free halogens, cyanide solutions and hot ferric chloride; the copper fraction can tarnish slightly in hot, sulfur-rich or chloride-laden atmospheres.

Sustainability4

Producing a kilogram of B596-H takes about 200,000 MJ of energy and emits 12,000 kg of CO₂ — more than 85% of precious metal grades. Typical recycled content is 45%.

Embodied Energy (primary production)200,000 MJ/kg8.6×10⁷ BTU/lb
Embodied Carbon (primary production)12,000 kg CO₂/kg
Embodied Water150,000 L/kg17,974 gal/lb
Typical Recycled Content45%

Manufacturability8

B596-H's machinability is good (55/100, better than 86% of precious metal grades); weldability very good (75/100); formability poor (30/100).

MachinabilityGood55/100
Machinability Rating (AISI 1212 = 100 %)40%
WeldabilityVery good75/100
Formability (cold)Poor30/100
CastabilityVery good75/100
Brazeability / SolderabilityExcellent95/100
PolishabilityExcellent95/100
Anodizing Responsen/a — noble metal, not anodizable; supplied bright-drawn or polished

Common Calculations5

Specific Strength (UTS / density)calculated49 kN·m/kg
Specific Stiffness (E / density)calculated5.9 MN·m/kg
Modulus of Resiliencecalculated2,089 kJ/m³
Thermal Diffusivitycalculated25.8 mm²/s
Thermal Shock Resistance Indexcalculated32

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with B596-H

Is B596 easy to machine?

Turns and skives cleanly with sharp, polished-rake carbide or diamond tooling and light oil; keep all swarf for refining.

Can B596 be welded?

Resistance, percussion and laser welding to contact carriers are standard; avoid gas welding to prevent copper oxidation and gold loss.

Can B596 be formed, bent or molded?

Anneal at 600–700 °C in reducing or inert atmosphere and quench to the soft, disordered state before heavy drawing, coiling or heading; cold-work rates of 40–60 % between anneals are routine.

What surface finishes work on B596?

Bright-drawn or buffed to a mirror finish; no plating needed, but hard-gold flash or Rh overlay is occasionally applied to wiping surfaces.

B596 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Augold content per specification (18 karat class)74.5 – 75.575
Agincidental≤ 0.1—
Other (total impurities)total of all elements other than Au and Cu≤ 0.15—
Cubalance copperbalance—

B596-H — frequently asked

What is B596-H used for?

B596-H is typically used for slip rings, potentiometers and connector contacts. In short: hardest gold contact alloy; tarnish-free wiping contacts; low conductivity, gold cost.

What is the yield strength of B596-H?

B596-H has a typical yield strength of 620 MPa (89.9 ksi) and a tensile strength of 760 MPa (110 ksi) — stronger than 98% of precious metal grades. Strength varies by condition: see the 4 listed tempers.

Is B596-H easy to machine?

Reasonably — machinability is rated good (55/100, better than 86% of precious metal grades). Turns and skives cleanly with sharp, polished-rake carbide or diamond tooling and light oil; keep all swarf for refining.

Can B596-H be welded?

Yes — weldability is rated very good (75/100). Resistance, percussion and laser welding to contact carriers are standard; avoid gas welding to prevent copper oxidation and gold loss.

What surface finishes work on B596-H?

Bright-drawn or buffed to a mirror finish; no plating needed, but hard-gold flash or Rh overlay is occasionally applied to wiping surfaces.

Can B596-H be formed, bent or molded?

Anneal at 600–700 °C in reducing or inert atmosphere and quench to the soft, disordered state before heavy drawing, coiling or heading; cold-work rates of 40–60 % between anneals are routine.

What is the maximum service temperature of B596-H?

B596-H is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between B596-H and B596-O?

H is the default condition — default stock condition for sliding, wiping and slip-ring contacts needing wear resistance and contact force. O: pick for forming, heading, riveting or coiling of contacts before final hardening. Yield strength is 620 MPa in H versus 190 MPa in O.

Sources

  1. ASTM B596 — Specification for Gold-Copper Alloy Electrical Contact Material — ASTM International (2021)
  2. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (precious metals and electrical contact materials) — ASM International (1990)
  3. ASM Alloy Phase Diagrams — Au-Cu system — ASM International (2016)
  4. Precious-metal contact wire and strip alloy data (Au-Cu tempers) — Deringer-Ney / Heraeus (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.