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PF GRAPH

Additive grade

ASTM D700 · GB GB/T 34483

GRAPH = graphite / PTFE / MoS₂ lubricated bearing grade

Choose for dry-running bushings, thrust washers and water-lubricated marine bearings.

Standard cost $$

Values for the GRAPH condition

Other PF grades and fills

PF is listed in 10 conditions; see the grade overview at PF.

Compare all 10 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Friction/brake compound
Binder-based friction formulation for brake pads, linings and clutch facings — designed for stable µ at 300–400 °C flash temperatures.—180.3110 HRR
GRAPHThis page
Graphite / PTFE / MoS₂ lubricated bearing grade
Choose for dry-running bushings, thrust washers and water-lubricated marine bearings.—400.5105 HRM
Mineral filled heat-resistant grade
Use for continuous 170–180 °C electrical service and better arc/heat resistance than wood-flour grades.—420.4115 HRM
WFDefault
Wood-flour / cellulose filled general purpose
The default low-cost black/brown molding compound for knobs, handles, switch bodies and closures.—520.6108 HRM
As cast
Choose when a translucent/coloured, void-free polishable phenolic is needed (billiard balls, decorative rod, dominoes).—551.2100 HRM
Cotton/rag (cellulose fabric) filled impact grade
Pick where phenolic must survive assembly shock or threaded/insert loading — 3–5× the notched impact of GP.—551100 HRM
Glass-fiber filled (25–55 %) structural/electrical grade
Highest strength, stiffness and HDT phenolic — commutators, pump housings, ignition and under-hood parts.—850.7118 HRM
Paper-base phenolic laminate
Cheapest insulating sheet/rod stock; punchable at room or warm temperature for low-cost electrical panels and single-sided PCB base.—85——
Cotton-fabric phenolic laminate
Tough, machinable laminate for gears, bushings, wear strips and structural insulators where paper base is too brittle.—95——
Glass-fabric phenolic laminate
Highest-strength phenolic sheet for hot, humid structural-insulation duty where epoxy G-10 cost is not justified.—220——

What is PF GRAPH?

PF GRAPH is PF in the GRAPH grade — choose for dry-running bushings, thrust washers and water-lubricated marine bearings. PF GRAPH has a tensile strength of 40 MPa (5.8 ksi), weaker than 56% of polymer grades. Elongation at break is 0.5% and the elastic modulus is 6.5 GPa (0.943 Msi). PF GRAPH has a density of 1.55 g/cm³ (0.056 lb/in³), heavier than 91% of polymer grades. Its glass-transition temperature is 160°C (320 °F). WF is the default condition FabDigit quotes; GRAPH is available on request or by drawing note.

Advantages

  • Conducts heat well — 0.9 W/m·K (0.52 BTU/hr·ft·°F), better than 100% of polymer grades
  • Stiff — 6.5 GPa (0.943 Msi), better than 90% of polymer grades
  • High service temperature — 150°C (302 °F), better than 79% of polymer grades

Limitations

  • Limited ductility — 0.5%, worse than 100% of polymer grades
  • Difficult to weld — 3/100, worse than 95% of polymer grades
  • Limited formability — 5/100, worse than 95% of polymer grades
  • Heavy — 1.55 g/cm³ (0.056 lb/in³), worse than 91% of polymer grades
  • Low fracture toughness — 1.1 MPa·√m (1 ksi·√in), worse than 82% of polymer grades

PF GRAPH properties

Typical room-temperature values for PF GRAPH; 23 are specific to this condition. Other listed values are PF reference data and may not represent this condition. Bars are the position among polymer grades.

Physical4

PF GRAPH has a density of 1.55 g/cm³ (0.056 lb/in³), heavier than 91% of polymer grades. Its glass-transition temperature is 160°C (320 °F).

Density1.55 g/cm³0.06 lb/in³
Glass Transition (Tg)160°C320 °F
Water Absorption (24 h)0.5%
Water Absorption (Saturation)1.4%

Mechanical14

PF GRAPH has a tensile strength of 40 MPa (5.8 ksi), weaker than 56% of polymer grades. Elongation at break is 0.5% and the elastic modulus is 6.5 GPa (0.943 Msi).

Elastic (Young's) Modulus6.5 GPa0.94 Msi
Shear Modulus2.6 GPa0.38 Msi
Bulk Modulus6 GPa0.87 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)40 MPa5.8 ksi
Elongation at Break0.5%
Compressive Strength190 MPa27.6 ksi
Compressive Modulus6.5 GPa0.94 Msi
Flexural Strength70 MPa10.2 ksi
Flexural Modulus6.8 GPa0.99 Msi
Shear Strength45 MPa6.5 ksi
Fracture Toughness (K_IC)1.1 MPa·√m1 ksi·√in
Izod Impact, Notched25 J/m0.47 ft·lbf/in
Hardness, Rockwell M105 HRM

Thermal10

PF GRAPH is rated for continuous service to 150°C (302 °F). It conducts heat at 0.9 W/m·K (0.52 BTU/hr·ft·°F), better than 100% of polymer grades. Thermal expansion is 35 µm/m·K (19.4 µin/in·°F).

Thermal Conductivity0.9 W/m·K0.52 BTU/hr·ft·°F
Specific Heat Capacity1,500 J/kg·K0.36 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)35 µm/m·K19.4 µin/in·°F
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-50°C-58 °F
Heat Deflection Temp. @ 0.45 MPa185°C365 °F
Heat Deflection Temp. @ 1.8 MPa170°C338 °F
Flammability (UL 94)V-0 typical at ≥1.5 mm
Limiting Oxygen Index38%
Max Service Temperature (short-term)190°C374 °F

Electrical7

PF GRAPH is an electrical insulator with a dielectric strength of 14 kV/mm (355.6 V/mil) and a resistivity of 10,000 Ω·m.

Electrical Resistivity10,000 Ω·m3.94×10¹¹ µΩ·in
Dielectric Strength14 kV/mm356 V/mil
Dielectric Constant (1 MHz)5.5
Dissipation Factor (1 MHz)0.04
Volume Resistivity1×10¹² Ω·cm
Surface Resistivity1×10¹² Ω
Comparative Tracking Index (CTI)150 V

Chemical & Environmental3

Corrosion resistance is very good (70/100), worse than 78% of polymer grades. UV resistance is poor.

Corrosion ResistanceVery good70/100
UV / Weathering ResistancePoor30/100
Chemical Resistance SummaryGood against water, weak acids, oils, fuels, alcohols and most solvents; attacked by strong alkalis, hot concentrated acids and oxidizers; surface chalks and darkens on prolonged UV exposure.

Sustainability4

Producing a kilogram of PF GRAPH takes about 87 MJ of energy and emits 4 kg of CO₂ — less than 77% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)87 MJ/kg37,403 BTU/lb
Embodied Carbon (primary production)4 kg CO₂/kg
Embodied Water220 L/kg26.4 gal/lb
Typical Recycled Content0%

Manufacturability7

PF GRAPH's machinability is good (65/100, better than 66% of polymer grades); weldability not recommended (3/100); formability not recommended (5/100).

MachinabilityGood65/100
WeldabilityNot recommended3/100
Formability (cold)Not recommended5/100
PolishabilityGood60/100
Mold Shrinkage0.5%
Processing Melt Temperature (typ.)85°C185 °F
Mold Temperature (typ.)175°C347 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with PF GRAPH

Is PF easy to machine?

Machines easily but is abrasive and dusty — use carbide or PCD tools, positive rake, sharp edges, high speed with light feed and vacuum dust extraction; no coolant needed on laminates.

Can PF be welded?

Not weldable (thermoset); join by fasteners, molded-in inserts, or structural adhesives (epoxy) after abrading and degreasing.

Can PF be formed, bent or molded?

Compression and transfer molding at 150–190 °C mold with 15–35 MPa and 15–30 s/mm cure; preheat (RF or IR) to 90–110 °C to shorten cure; vent to release condensation water and ammonia.

What surface finishes work on PF?

Molded parts release with a glossy skin; deflash by tumbling or media blast, then buff/wax-polish for cast grades; paint or plate only after alkaline etch and a primer — plating adhesion is fair at best.

PF chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
phenol-formaldehyde resin (novolac/resolmatrix binder35 – 5545
wood flour / cellulose fillerdefault GP filler; replaced by mineral, cotton or glass in other variants35 – 5545
hexamethylenetetramine (hexa) curing ageon resin basis for novolac systems5 – 128
lime / magnesium oxideacid scavenger, cure accelerator0.5 – 31.5
stearate lubricant / mold release0.5 – 21
carbon black / pigmentphenolics are only available in dark colors0.5 – 31.5

PF GRAPH — frequently asked

What is PF GRAPH used for?

PF GRAPH is typically used for electrical switchgear, brake pads/friction parts, cookware handles and bakelite housings. In short: lowest-cost high-heat thermoset; 150 °C continuous service; machinable laminate stock.

What is the tensile strength of PF GRAPH?

PF GRAPH has a typical tensile strength of 40 MPa (5.8 ksi) — weaker than 56% of polymer grades. Strength varies by condition: see the 10 listed tempers.

Is PF GRAPH easy to machine?

Reasonably — machinability is rated good (65/100, better than 66% of polymer grades). Machines easily but is abrasive and dusty — use carbide or PCD tools, positive rake, sharp edges, high speed with light feed and vacuum dust extraction; no coolant needed on laminates.

Can PF GRAPH be welded?

Not readily — weldability is rated not recommended (3/100). Not weldable (thermoset); join by fasteners, molded-in inserts, or structural adhesives (epoxy) after abrading and degreasing.

What surface finishes work on PF GRAPH?

Molded parts release with a glossy skin; deflash by tumbling or media blast, then buff/wax-polish for cast grades; paint or plate only after alkaline etch and a primer — plating adhesion is fair at best.

Can PF GRAPH be formed, bent or molded?

Compression and transfer molding at 150–190 °C mold with 15–35 MPa and 15–30 s/mm cure; preheat (RF or IR) to 90–110 °C to shorten cure; vent to release condensation water and ammonia.

What is the maximum service temperature of PF GRAPH?

PF GRAPH is rated for continuous use to about 150°C (302 °F), and briefly to 190°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. ASTM D700 — Standard Specification for Phenolic Molding Compounds — ASTM International (2021)
  2. ISO 14526 Plastics — Phenolic powder moulding compounds (PF-PMCs) — ISO (2020)
  3. Engineered Materials Handbook Vol.2: Engineering Plastics — Phenolics — ASM International (1988)
  4. NEMA LI 1 — Industrial Laminated Thermosetting Products (grades X, XX, XPC, C, CE, L, LE, G-3) — NEMA (1998)
  5. Phenolic molding compound and laminate technical datasheets — Hexion / Sumitomo Bakelite / Ensinger (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.