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Magnesium Alloy ZK60A As Extruded

Finish state

ASTM ZK60A · UNS M16600 · ISO ISO-WD32260

Product-form label for mill-run extrusions; mechanically equivalent to temper F, with properties measured in the extrusion direction.

CNC machiningSheet metalStandard cost $$

Values for the As Extruded condition

Other ZK60A tempers and conditions

ZK60A is listed in 4 conditions; see the grade overview at ZK60A.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As ExtrudedThis page
extruded bar/shape/tube in as-extruded (F) condition
Product-form label for mill-run extrusions; mechanically equivalent to temper F, with properties measured in the extrusion direction.2553401268 HB30 % IACS
FDefault
As fabricated
Default stock condition for extruded bar, shapes and tube where maximum strength is not required and some ductility is wanted.2603401475 HB28 % IACS
Solution heat treated and artificially aged
Peak-aged ZK60A (Mg-6Zn-0.5Zr) with the highest yield strength of the grade, used for extrusions and forgings where strength-to-weight dominates.3003651088 HB29 % IACS
Cooled from hot working and artificially aged
Pick T5 (the standard high-strength condition for ZK60A extrusions and forgings) when maximum yield strength and fatigue life are needed.3053651184 HB29 % IACS

What is ZK60A As Extruded?

ZK60A As Extruded is ZK60A supplied in the As Extruded condition — product-form label for mill-run extrusions; mechanically equivalent to temper F, with properties measured in the extrusion direction. ZK60A As Extruded has a yield strength of 255 MPa (37 ksi) and a tensile strength of 340 MPa (49.3 ksi) — stronger than 99% of magnesium alloy grades. Elongation at break is 12% and the elastic modulus is 45 GPa (6.53 Msi). ZK60A As Extruded has a density of 1.83 g/cm³ (0.0661 lb/in³), heavier than 81% of magnesium alloy grades. It melts at 520°C (968 °F). F is the default condition FabDigit quotes; As Extruded is available on request or by drawing note.

Advantages

  • High strength — 255 MPa (37 ksi), better than 99% of magnesium alloy grades
  • High electrical conductivity — 30 % IACS, better than 94% of magnesium alloy grades
  • Conducts heat well — 121 W/m·K (69.9 BTU/hr·ft·°F), better than 83% of magnesium alloy grades

Limitations

  • Difficult to weld — 25/100, worse than 98% of magnesium alloy grades

ZK60A As Extruded properties

Typical room-temperature values for ZK60A As Extruded; 22 are specific to this condition. Other listed values are ZK60A reference data and may not represent this condition. Bars are the position among magnesium alloy grades.

Physical3

ZK60A As Extruded has a density of 1.83 g/cm³ (0.0661 lb/in³), heavier than 81% of magnesium alloy grades. It melts at 520°C (968 °F).

Density1.83 g/cm³0.07 lb/in³
Melting Point (Solidus)520°C968 °F
Liquidus Temperature635°C1,175 °F

Mechanical14

ZK60A As Extruded has a yield strength of 255 MPa (37 ksi) and a tensile strength of 340 MPa (49.3 ksi) — stronger than 99% of magnesium alloy grades. Elongation at break is 12% and the elastic modulus is 45 GPa (6.53 Msi).

Elastic (Young's) Modulus45 GPa6.5 Msi
Shear Modulus16.5 GPa2.4 Msi
Bulk Modulus45 GPa6.5 Msi
Poisson's Ratio0.35
Tensile Strength (Ultimate)340 MPa49.3 ksi
Yield Strength (0.2% offset)255 MPa37 ksi
Elongation at Break12%
Compressive Strength200 MPa29 ksi
Shear Strength165 MPa23.9 ksi
Fatigue Strength (Endurance Limit)130 MPa18.9 ksi
Fracture Toughness (K_IC)15 MPa·√m13.7 ksi·√in
Charpy V-Notch Impact (RT)6 J4.4 ft·lbf
Hardness, Brinell68 HB
Hardness, Vickers72 HV

Thermal6

ZK60A As Extruded is rated for continuous service to 150°C (302 °F). It conducts heat at 121 W/m·K (69.9 BTU/hr·ft·°F), better than 83% of magnesium alloy grades. Thermal expansion is 26 µm/m·K (14.4 µin/in·°F).

Thermal Conductivity121 W/m·K69.9 BTU/hr·ft·°F
Specific Heat Capacity1,000 J/kg·K0.24 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)26 µm/m·K14.4 µin/in·°F
Latent Heat of Fusion350 J/g150 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-80°C-112 °F

Electrical3

ZK60A As Extruded conducts electricity at 30 % IACS, better than 94% of magnesium alloy grades.

Electrical Conductivity30 % IACS
Electrical Resistivity5.7×10⁻⁸ Ω·m2.24 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is poor (15/100), worse than 94% of magnesium alloy grades.

Galvanic Potential (seawater, vs SCE)-1.55 V
Corrosion ResistancePoor15/100
Chemical Resistance SummaryStrongly anodic magnesium alloy: poor resistance to salt water, acids and salt solutions; acceptable in dry air, alkalis, fuels and many solvents. Protective conversion/anodic coatings and galvanic isolation are mandatory.

Sustainability4

Producing a kilogram of ZK60A As Extruded takes about 300 MJ of energy and emits 30 kg of CO₂ — less than 92% of magnesium alloy grades. Typical recycled content is 20%.

Embodied Energy (primary production)300 MJ/kg128,977 BTU/lb
Embodied Carbon (primary production)30 kg CO₂/kg
Embodied Water500 L/kg59.9 gal/lb
Typical Recycled Content20%

Manufacturability8

ZK60A As Extruded's machinability is excellent (95/100, better than 54% of magnesium alloy grades); weldability poor (25/100); formability poor (25/100).

MachinabilityExcellent95/100
Machinability Rating (AISI 1212 = 100 %)300%
WeldabilityPoor25/100
Formability (cold)Poor25/100
CastabilityFair40/100
Brazeability / SolderabilityPoor20/100
PolishabilityGood60/100
Anodizing Responsefair — magnesium-specific anodizing (Dow 17, HAE) or PEO only; not compatible with aluminium sulfuric-acid anodizing

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ZK60A As Extruded

Is ZK60A easy to machine?

Machines faster than any other structural metal with high speeds, sharp positive-rake tools and dry or mineral-oil cutting — never water-based coolant; collect and manage fine chips/dust for fire risk.

Can ZK60A be welded?

Poor fusion weldability: high-Zn, Mn-free Mg-Zn-Zr is hot-crack sensitive; use mechanical fastening or adhesive bonding, or GTAW with ZK/EZ33-type filler, low heat input and post-weld stress relief for non-critical joints.

Can ZK60A be formed, bent or molded?

Form only hot (250–400 °C) because of the HCP basal texture; bending, upsetting and forging are done warm, and cold bending should use generous radii (>5t) to avoid splitting.

What surface finishes work on ZK60A?

Chromate/fluoride conversion coat, HAE/Dow-17 anodize or PEO followed by epoxy primer and topcoat; insulate from steel/aluminium fasteners to avoid galvanic corrosion, and shot-peen highly loaded parts.

ZK60A chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Zn4.8 – 6.25.5
Zr0.45 % minimum for grain refinement≥ 0.450.55
Others (total)residual/impurity elements, each typically ≤0.05–0.10 %≤ 0.3—
Mgbalance—

ZK60A As Extruded — frequently asked

What is ZK60A As Extruded used for?

ZK60A As Extruded is typically used for aerospace fittings, defense components and brackets. In short: high-strength aerospace magnesium.

What is the yield strength of ZK60A As Extruded?

ZK60A As Extruded has a typical yield strength of 255 MPa (37 ksi) and a tensile strength of 340 MPa (49.3 ksi) — stronger than 99% of magnesium alloy grades. Strength varies by condition: see the 4 listed tempers.

Is ZK60A As Extruded easy to machine?

Yes — machinability is rated excellent (95/100, better than 54% of magnesium alloy grades). Machines faster than any other structural metal with high speeds, sharp positive-rake tools and dry or mineral-oil cutting — never water-based coolant; collect and manage fine chips/dust for fire risk.

Can ZK60A As Extruded be welded?

Not readily — weldability is rated poor (25/100). Poor fusion weldability: high-Zn, Mn-free Mg-Zn-Zr is hot-crack sensitive; use mechanical fastening or adhesive bonding, or GTAW with ZK/EZ33-type filler, low heat input and post-weld stress relief for non-critical joints.

What surface finishes work on ZK60A As Extruded?

Chromate/fluoride conversion coat, HAE/Dow-17 anodize or PEO followed by epoxy primer and topcoat; insulate from steel/aluminium fasteners to avoid galvanic corrosion, and shot-peen highly loaded parts.

Can ZK60A As Extruded be formed, bent or molded?

Form only hot (250–400 °C) because of the HCP basal texture; bending, upsetting and forging are done warm, and cold bending should use generous radii (>5t) to avoid splitting.

What is the maximum service temperature of ZK60A As Extruded?

ZK60A As Extruded is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ZK60A-F and ZK60A-T5?

F is the default condition — default stock condition for extruded bar, shapes and tube where maximum strength is not required and some ductility is wanted. T5: pick T5 (the standard high-strength condition for ZK60A extrusions and forgings) when maximum yield strength and fatigue life are needed. Yield strength is 260 MPa in F versus 305 MPa in T5.

Can FabDigit make parts in ZK60A As Extruded?

Yes — ZK60A As Extruded is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASTM B107/B107M — Magnesium-Alloy Extruded Bars, Rods, Profiles, Tubes and Wire — ASTM International (2021)
  2. ASTM B91 — Magnesium-Alloy Forgings — ASTM International (2017)
  3. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys (Magnesium alloys) — ASM International (1990)
  4. ASM Specialty Handbook: Magnesium and Magnesium Alloys — ASM International (1999)
  5. MMPDS / MatWeb typical property listings for ZK60A — Battelle / MatWeb (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.