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LE MoS2

Additive grade

ASTM D709 Grade LE

MoS2 = moS2/graphite-filled bearing-grade cotton phenolic

Choose for water-lubricated bearings, wear pads and low-friction bushings; electrical properties are degraded.

Premium cost $$$

Values for the MoS2 condition

Other LE grades and fills

LE is listed in 2 conditions; see the grade overview at LE.

Compare all 2 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
MoS2This page
MoS2/graphite-filled bearing-grade cotton phenolic
Choose for water-lubricated bearings, wear pads and low-friction bushings; electrical properties are degraded.—751.2100 HRM
Flame-retardant modified LE-type cotton phenolic
Choose when a UL 94 V-0/V-1 rating is required in enclosures or switchgear; slightly lower impact strength.—851.4105 HRM

What is LE MoS2?

LE MoS2 is LE in the MoS2 grade — choose for water-lubricated bearings, wear pads and low-friction bushings; electrical properties are degraded. LE MoS2 has a tensile strength of 75 MPa (10.9 ksi), weaker than 79% of composite grades. Elongation at break is 1.2% and the elastic modulus is 7.8 GPa (1.13 Msi). LE MoS2 has a density of 1.4 g/cm³ (0.0506 lb/in³), lighter than 64% of composite grades. Its glass-transition temperature is 155°C (311 °F).

Advantages

  • Easy to machine — 85/100, better than 90% of composite grades
  • Polishes to a fine finish — 55/100, better than 83% of composite grades
  • Low embodied carbon — 4.5 kg CO₂/kg, better than 79% of composite grades

Limitations

  • Needs corrosion protection — 58/100, worse than 83% of composite grades
  • Absorbs moisture — dry before molding — 1.5%, worse than 81% of composite grades
  • Limited service temperature — 120°C (248 °F), worse than 78% of composite grades

LE MoS2 properties

Typical room-temperature values for LE MoS2; 19 are specific to this condition. Other listed values are LE reference data and may not represent this condition. Bars are the position among composite grades.

Physical4

LE MoS2 has a density of 1.4 g/cm³ (0.0506 lb/in³), lighter than 64% of composite grades. Its glass-transition temperature is 155°C (311 °F).

Density1.4 g/cm³0.05 lb/in³
Glass Transition (Tg)155°C311 °F
Water Absorption (24 h)1.5%
Water Absorption (Saturation)4.5%

Mechanical12

LE MoS2 has a tensile strength of 75 MPa (10.9 ksi), weaker than 79% of composite grades. Elongation at break is 1.2% and the elastic modulus is 7.8 GPa (1.13 Msi).

Elastic (Young's) Modulus7.8 GPa1.1 Msi
Shear Modulus2.8 GPa0.41 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)75 MPa10.9 ksi
Elongation at Break1.2%
Compressive Strength240 MPa34.8 ksi
Compressive Modulus7 GPa1 Msi
Flexural Strength115 MPa16.7 ksi
Flexural Modulus8 GPa1.2 Msi
Shear Strength70 MPa10.2 ksi
Izod Impact, Notched55 J/m1 ft·lbf/in
Hardness, Rockwell M100 HRM

Thermal9

LE MoS2 is rated for continuous service to 120°C (248 °F). It conducts heat at 0.5 W/m·K (0.289 BTU/hr·ft·°F), better than 56% of composite grades. Thermal expansion is 25 µm/m·K (13.9 µin/in·°F).

Thermal Conductivity0.5 W/m·K0.29 BTU/hr·ft·°F
Specific Heat Capacity1,400 J/kg·K0.33 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)25 µm/m·K13.9 µin/in·°F
Max Service Temperature (continuous)120°C248 °F
Min Service Temperature-50°C-58 °F
Heat Deflection Temp. @ 1.8 MPa160°C320 °F
Flammability (UL 94)HB (typical); self-extinguishing only in specially formulated FR versions
Limiting Oxygen Index28%
Max Service Temperature (short-term)150°C302 °F

Electrical7

LE MoS2 is an electrical insulator with a dielectric strength of 15 kV/mm (381 V/mil) and a resistivity of 100,000 Ω·m.

Electrical Resistivity100,000 Ω·m3.94×10¹² µΩ·in
Dielectric Strength15 kV/mm381 V/mil
Dielectric Constant (1 MHz)5.2
Dissipation Factor (1 MHz)0.045
Volume Resistivity1×10⁷ Ω·cm
Surface Resistivity1×10¹¹ Ω
Comparative Tracking Index (CTI)125 V

Chemical & Environmental3

Corrosion resistance is good (58/100), worse than 83% of composite grades. UV resistance is fair.

Corrosion ResistanceGood58/100
UV / Weathering ResistanceFair35/100
Chemical Resistance SummaryGood against oils, greases, aliphatic solvents and weak acids; attacked by strong alkalis, hot concentrated acids and oxidizers; absorbs moisture and steam, which lowers insulation resistance.

Sustainability4

Producing a kilogram of LE MoS2 takes about 78 MJ of energy and emits 4.5 kg of CO₂ — less than 87% of composite grades. Typical recycled content is 0%.

Embodied Energy (primary production)78 MJ/kg33,534 BTU/lb
Embodied Carbon (primary production)4.5 kg CO₂/kg
Embodied Water900 L/kg108 gal/lb
Typical Recycled Content0%

Manufacturability2

LE MoS2's machinability is excellent (85/100, better than 90% of composite grades).

MachinabilityExcellent85/100
PolishabilityGood55/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with LE MoS2

Is LE easy to machine?

Machines like hard wood/brass with carbide tooling — sharp positive rake, high speed, dust extraction (abrasive, respirable phenolic/cellulose dust); drill with slow feed to avoid delamination and exit chipping.

Can LE be welded?

Not weldable — a thermoset; join by bonding (epoxy/phenolic adhesive after abrading) or mechanical fasteners with washers to avoid crushing.

Can LE be formed, bent or molded?

Supplied as press-cured sheet/rod/tube; cannot be reformed. Thin sheet (<1.5 mm) can be cold-punched or hot-punched at 90–120 °C; blank dies must be sharp to prevent cracking.

What surface finishes work on LE?

Sand and buff for a smooth matt surface; seal machined edges with varnish or epoxy to limit moisture pickup; can be painted, but bare surfaces darken under UV. Bake dry before high-voltage testing.

LE chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
cotton fabric (fine weave, cellulose)fine-weave cloth, typically <4 oz/yd² substrate42 – 5550
residual moisture/volatiles0.5 – 2.52
phenol-formaldehyde (resole/novolac) rescured thermoset matrix≥ 42 (balance)—

LE MoS2 — frequently asked

What is LE MoS2 used for?

LE MoS2 is typically used for precision insulating bushings, electrical mounting components and terminal insulators. In short: best-machining cotton phenolic; electrical version of Grade L; fine weave for detail parts.

What is the tensile strength of LE MoS2?

LE MoS2 has a typical tensile strength of 75 MPa (10.9 ksi) — weaker than 79% of composite grades. Strength varies by condition: see the 2 listed tempers.

Is LE MoS2 easy to machine?

Yes — machinability is rated excellent (85/100, better than 90% of composite grades). Machines like hard wood/brass with carbide tooling — sharp positive rake, high speed, dust extraction (abrasive, respirable phenolic/cellulose dust); drill with slow feed to avoid delamination and exit chipping.

Can LE MoS2 be welded?

Not weldable — a thermoset; join by bonding (epoxy/phenolic adhesive after abrading) or mechanical fasteners with washers to avoid crushing.

What surface finishes work on LE MoS2?

Sand and buff for a smooth matt surface; seal machined edges with varnish or epoxy to limit moisture pickup; can be painted, but bare surfaces darken under UV. Bake dry before high-voltage testing.

Can LE MoS2 be formed, bent or molded?

Supplied as press-cured sheet/rod/tube; cannot be reformed. Thin sheet (<1.5 mm) can be cold-punched or hot-punched at 90–120 °C; blank dies must be sharp to prevent cracking.

What is the maximum service temperature of LE MoS2?

LE MoS2 is rated for continuous use to about 120°C (248 °F), and briefly to 150°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. ASTM D709 — Standard Specification for Laminated Thermosetting Materials — ASTM International (2017)
  2. NEMA LI 1 — Industrial Laminated Thermosetting Products — NEMA (1998)
  3. ASTM D2517 / D2518 — Laminated Thermosetting Rods and Tubes — ASTM International (2020)
  4. Engineered Materials Handbook Vol. 2: Engineering Plastics (phenolic laminates) — ASM International (1988)
  5. Canvas/cotton phenolic laminate grade LE datasheets — industrial laminate producers (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.