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Zinc Alloy Zamak 2 vs Zamak 7

Zinc Alloy · grade comparison

Zinc Alloy Zamak 2 and Zamak 7 are both zinc alloy grades. Zamak 2 is the stronger of the two: yield strength 283 MPa (41 ksi) against 210 MPa (30.5 ksi) for Zamak 7, about 35% more; tensile strength follows at 359 MPa (52.1 ksi) vs 283 MPa (41 ksi). In exchange, Zamak 7 is the more ductile: elongation 13% versus 7% for Zamak 2, and Zamak 2 is harder (100 HB vs 80 HB).

Zamak 2Choose it when strength drives the design.

Zamak 7Choose it when the part is bent, formed or impact-loaded.

Zamak 2 vs Zamak 7: properties

Zamak 2Zamak 7

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

70 GPa10.2 Msi
—

Poisson's Ratio

0.29
0.27

Tensile Strength (Ultimate)

359 MPa52.1 ksi
283 MPa41 ksi

Yield Strength (0.2% offset)

283 MPa41 ksi
210 MPa30.5 ksi

Elongation at Break

7%
13%

Compressive Strength

641 MPa93 ksi
414 MPa60 ksi

Shear Strength

317 MPa46 ksi
214 MPa31 ksi

Fatigue Strength (Endurance Limit)

59 MPa8.6 ksi
47 MPa6.8 ksi

Charpy V-Notch Impact (RT)

47 J34.7 ft·lbf
58 J42.8 ft·lbf

Hardness, Brinell

100 HB
80 HB

Hardness, Rockwell B

—
41 HRB

Hardness, Vickers

—
84 HV

Same in both: Elastic (Young's) Modulus 96 GPa13.9 Msi · Shear Modulus 37 GPa5.4 Msi

Physical

Density and transition temperatures.

Melting Point (Solidus)

379°C714 °F
381°C718 °F

Liquidus Temperature

390°C734 °F
387°C729 °F

Same in both: Density 6.6 g/cm³0.24 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

105 W/m·K60.7 BTU/hr·ft·°F
113 W/m·K65.3 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

27.8 µm/m·K15.4 µin/in·°F
27.4 µm/m·K15.2 µin/in·°F

Max Service Temperature (continuous)

100°C212 °F
95°C203 °F

Same in both: Specific Heat Capacity 419 J/kg·K0.1 BTU/lb·°F · Latent Heat of Fusion 110 J/g47.3 BTU/lb · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

25 % IACS
27 % IACS

Electrical Resistivity

6.85×10⁻⁸ Ω·m2.7 µΩ·in
6.4×10⁻⁸ Ω·m2.52 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1 V
-1.03 V

Corrosion Resistance

40 / 100
45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

100%
80%

Weldability

20 / 100
15 / 100

Formability (cold)

15 / 100
35 / 100

Castability

95 / 100
97 / 100

Brazeability / Solderability

45 / 100
75 / 100

Polishability

80 / 100
85 / 100

Same in both: Machinability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

56 MJ/kg24,076 BTU/lb
53 MJ/kg22,786 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
3.5 kg CO₂/kg

Embodied Water

130 L/kg15.6 gal/lb
250 L/kg30 gal/lb

Same in both: Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

54 kN·m/kg
43 kN·m/kg

Modulus of Resilience

417 kJ/m³
230 kJ/m³

Thermal Diffusivity

38 mm²/s
40.9 mm²/s

Thermal Shock Resistance Index

14
12

Same in both: Specific Stiffness (E / density) 14.5 MN·m/kg

Strength versus weight

Yield strength against density for every zinc alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

205010020055.566.57Density (g/cm³)Yield strength (MPa) — log scaleZamak 2Zamak 7

Manufacturing and finishing

CapabilityZamak 2Zamak 7
Default conditionAs CastAs Cast
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Both are offered for CNC machining. Both take the same 6 finishes: Chrome Plating, Copper Plating, E-Coating, Nickel Plating, Painting, Powder Coating.

Zamak 2 vs Zamak 7 — frequently asked

Is Zamak 2 stronger than Zamak 7?

Yes. Zamak 2 has a typical yield strength of 283 MPa (41 ksi) against 210 MPa (30.5 ksi) for Zamak 7 — about 35% more. Tensile strength is 359 MPa (52.1 ksi) vs 283 MPa (41 ksi).

Which is cheaper, Zamak 2 or Zamak 7?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, Zamak 2 or Zamak 7?

Zamak 2. Its weldability rates poor (20/100) against poor (15/100) for Zamak 7.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Zamak 2 and Zamak 7 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.