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Zinc Alloy Zamak 3 vs Zamak 7

Zinc Alloy · grade comparison

Zinc Alloy Zamak 3 and Zamak 7 are both zinc alloy grades. Both yield at about 221 MPa — strength does not separate them. Zamak 7 is the more ductile: elongation 13% versus 10% for Zamak 3. On the shop floor, Zamak 3 machines more easily (excellent vs very good) and Zamak 3 sits in a lower cost tier (budget, $) than Zamak 7 (standard, $$).

Zamak 3Choose it when the part is machined in volume, or when cost is the deciding factor.

Zamak 7Choose it when the part is bent, formed or impact-loaded.

Zamak 3 vs Zamak 7: properties

Zamak 3Zamak 7

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

38 GPa5.5 Msi
37 GPa5.4 Msi

Bulk Modulus

70 GPa10.2 Msi
—

Yield Strength (0.2% offset)

221 MPa32.1 ksi
210 MPa30.5 ksi

Elongation at Break

10%
13%

Fatigue Strength (Endurance Limit)

48 MPa7 ksi
47 MPa6.8 ksi

Hardness, Brinell

82 HB
80 HB

Hardness, Rockwell B

—
41 HRB

Hardness, Vickers

—
84 HV

Same in both: Elastic (Young's) Modulus 96 GPa13.9 Msi · Poisson's Ratio 0.27 · Tensile Strength (Ultimate) 283 MPa41 ksi · Compressive Strength 414 MPa60 ksi · Shear Strength 214 MPa31 ksi · Charpy V-Notch Impact (RT) 58 J42.8 ft·lbf

Physical

Density and transition temperatures.

Same in both: Density 6.6 g/cm³0.24 lb/in³ · Melting Point (Solidus) 381°C718 °F · Liquidus Temperature 387°C729 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

100°C212 °F
95°C203 °F

Same in both: Thermal Conductivity 113 W/m·K65.3 BTU/hr·ft·°F · Specific Heat Capacity 419 J/kg·K0.1 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 27.4 µm/m·K15.2 µin/in·°F · Latent Heat of Fusion 110 J/g47.3 BTU/lb · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 27 % IACS · Electrical Resistivity 6.4×10⁻⁸ Ω·m2.52 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1 V
-1.03 V

Corrosion Resistance

40 / 100
45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

90 / 100
80 / 100

Machinability Rating (AISI 1212 = 100 %)

120%
80%

Weldability

20 / 100
15 / 100

Formability (cold)

20 / 100
35 / 100

Brazeability / Solderability

65 / 100
75 / 100

Same in both: Castability 97 / 100 · Polishability 85 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

3.6 kg CO₂/kg
3.5 kg CO₂/kg

Embodied Water

150 L/kg18 gal/lb
250 L/kg30 gal/lb

Same in both: Embodied Energy (primary production) 53 MJ/kg22,786 BTU/lb · Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Modulus of Resilience

254 kJ/m³
230 kJ/m³

Same in both: Specific Strength (UTS / density) 43 kN·m/kg · Specific Stiffness (E / density) 14.5 MN·m/kg · Thermal Diffusivity 40.9 mm²/s · Thermal Shock Resistance Index 12

Strength versus weight

Yield strength against density for every zinc alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

205010020055.566.57Density (g/cm³)Yield strength (MPa) — log scaleZamak 3Zamak 7

Manufacturing and finishing

CapabilityZamak 3Zamak 7
Casting & forgingYes—
Default conditionAs CastAs Cast
Relative cost$ Budget$$ Standard
Min. machined wall——
Best machined surface——

Both are offered for CNC machining. Both take the same 6 finishes: Chrome Plating, Copper Plating, E-Coating, Nickel Plating, Painting, Powder Coating.

Zamak 3 vs Zamak 7 — frequently asked

What is the difference between Zamak 3 and Zamak 7?

Zinc Alloy Zamak 3 and Zamak 7 are both zinc alloy grades. Both yield at about 221 MPa — strength does not separate them. Zamak 7 is the more ductile: elongation 13% versus 10% for Zamak 3.

Which is cheaper, Zamak 3 or Zamak 7?

Zamak 3 is the lower-cost material: it sits in the budget tier ($) while Zamak 7 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Zamak 3 or Zamak 7?

Zamak 3. Its machinability rates excellent (90/100) against very good (80/100) for Zamak 7; for welding the order is Zamak 3 first (poor, 20/100) then Zamak 7 (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Zamak 3 and Zamak 7 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.