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Zinc Alloy ZA-8 vs Zamak 7

Zinc Alloy · grade comparison

Zinc Alloy ZA-8 and Zamak 7 are both zinc alloy grades. ZA-8 is the stronger of the two: yield strength 290 MPa (42.1 ksi) against 210 MPa (30.5 ksi) for Zamak 7, about 38% more; tensile strength follows at 374 MPa (54.2 ksi) vs 283 MPa (41 ksi). In exchange, Zamak 7 is the more ductile: elongation 13% versus 8% for ZA-8, and ZA-8 is harder (100 HB vs 80 HB). ZA-8 is lighter (6.3 g/cm³ vs 6.6 g/cm³ for Zamak 7) and Zamak 7 is stiffer (96 GPa vs 85.5 GPa).

ZA-8Choose it when strength drives the design, or when weight is the constraint.

Zamak 7Choose it when the part is bent, formed or impact-loaded.

ZA-8 vs Zamak 7: properties

ZA-8Zamak 7

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

85.5 GPa12.4 Msi
96 GPa13.9 Msi

Shear Modulus

32.4 GPa4.7 Msi
37 GPa5.4 Msi

Bulk Modulus

79 GPa11.5 Msi
—

Poisson's Ratio

0.32
0.27

Tensile Strength (Ultimate)

374 MPa54.2 ksi
283 MPa41 ksi

Yield Strength (0.2% offset)

290 MPa42.1 ksi
210 MPa30.5 ksi

Elongation at Break

8%
13%

Compressive Strength

252 MPa36.5 ksi
414 MPa60 ksi

Shear Strength

275 MPa39.9 ksi
214 MPa31 ksi

Fatigue Strength (Endurance Limit)

52 MPa7.5 ksi
47 MPa6.8 ksi

Charpy V-Notch Impact (RT)

42 J31 ft·lbf
58 J42.8 ft·lbf

Hardness, Brinell

100 HB
80 HB

Hardness, Rockwell B

—
41 HRB

Hardness, Vickers

—
84 HV

Physical

Density and transition temperatures.

Density

6.3 g/cm³0.23 lb/in³
6.6 g/cm³0.24 lb/in³

Melting Point (Solidus)

375°C707 °F
381°C718 °F

Liquidus Temperature

404°C759 °F
387°C729 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

114.7 W/m·K66.3 BTU/hr·ft·°F
113 W/m·K65.3 BTU/hr·ft·°F

Specific Heat Capacity

435 J/kg·K0.1 BTU/lb·°F
419 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

23.3 µm/m·K12.9 µin/in·°F
27.4 µm/m·K15.2 µin/in·°F

Latent Heat of Fusion

130 J/g55.9 BTU/lb
110 J/g47.3 BTU/lb

Max Service Temperature (continuous)

100°C212 °F
95°C203 °F

Min Service Temperature

-40°C-40 °F
-20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

27.7 % IACS
27 % IACS

Electrical Resistivity

6.2×10⁻⁸ Ω·m2.44 µΩ·in
6.4×10⁻⁸ Ω·m2.52 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.99 V
-1.03 V

Same in both: Corrosion Resistance 45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

20 / 100
15 / 100

Castability

90 / 100
97 / 100

Brazeability / Solderability

55 / 100
75 / 100

Polishability

80 / 100
85 / 100

Formability (cold)

—
35 / 100

Same in both: Machinability 80 / 100 · Machinability Rating (AISI 1212 = 100 %) 80%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

57 MJ/kg24,506 BTU/lb
53 MJ/kg22,786 BTU/lb

Embodied Carbon (primary production)

4 kg CO₂/kg
3.5 kg CO₂/kg

Embodied Water

150 L/kg18 gal/lb
250 L/kg30 gal/lb

Typical Recycled Content

35%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

59 kN·m/kg
43 kN·m/kg

Specific Stiffness (E / density)

13.6 MN·m/kg
14.5 MN·m/kg

Modulus of Resilience

492 kJ/m³
230 kJ/m³

Thermal Diffusivity

41.9 mm²/s
40.9 mm²/s

Thermal Shock Resistance Index

22
12

Strength versus weight

Yield strength against density for every zinc alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

205010020055.566.57Density (g/cm³)Yield strength (MPa) — log scaleZamak 7ZA-8

Manufacturing and finishing

CapabilityZA-8Zamak 7
Default conditionAs CastAs Cast
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Both are offered for CNC machining. Both take the same 6 finishes: Chrome Plating, Copper Plating, E-Coating, Nickel Plating, Painting, Powder Coating.

ZA-8 vs Zamak 7 — frequently asked

Is ZA-8 stronger than Zamak 7?

Yes. ZA-8 has a typical yield strength of 290 MPa (42.1 ksi) against 210 MPa (30.5 ksi) for Zamak 7 — about 38% more. Tensile strength is 374 MPa (54.2 ksi) vs 283 MPa (41 ksi).

Which is cheaper, ZA-8 or Zamak 7?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, ZA-8 or Zamak 7?

ZA-8. Its weldability rates poor (20/100) against poor (15/100) for Zamak 7.

Ready to make it?

Upload a CAD file and FabDigit prices the part in ZA-8 and Zamak 7 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.