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Zinc Alloy ZA-8 vs Zamak 3

Zinc Alloy · grade comparison

Zinc Alloy ZA-8 and Zamak 3 are both zinc alloy grades, both multipurpose zn. ZA-8 is the stronger of the two: yield strength 290 MPa (42.1 ksi) against 221 MPa (32.1 ksi) for Zamak 3, about 31% more; tensile strength follows at 374 MPa (54.2 ksi) vs 283 MPa (41 ksi). In exchange, Zamak 3 is the more ductile: elongation 10% versus 8% for ZA-8, and ZA-8 is harder (100 HB vs 82 HB). ZA-8 is lighter (6.3 g/cm³ vs 6.6 g/cm³ for Zamak 3) and Zamak 3 is stiffer (96 GPa vs 85.5 GPa). On the shop floor, Zamak 3 machines more easily (excellent vs very good) and Zamak 3 sits in a lower cost tier (budget, $) than ZA-8 (standard, $$).

ZA-8Choose it when strength drives the design, or when weight is the constraint.

Zamak 3Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

ZA-8 vs Zamak 3: properties

ZA-8Zamak 3

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

85.5 GPa12.4 Msi
96 GPa13.9 Msi

Shear Modulus

32.4 GPa4.7 Msi
38 GPa5.5 Msi

Bulk Modulus

79 GPa11.5 Msi
70 GPa10.2 Msi

Poisson's Ratio

0.32
0.27

Tensile Strength (Ultimate)

374 MPa54.2 ksi
283 MPa41 ksi

Yield Strength (0.2% offset)

290 MPa42.1 ksi
221 MPa32.1 ksi

Elongation at Break

8%
10%

Compressive Strength

252 MPa36.5 ksi
414 MPa60 ksi

Shear Strength

275 MPa39.9 ksi
214 MPa31 ksi

Fatigue Strength (Endurance Limit)

52 MPa7.5 ksi
48 MPa7 ksi

Charpy V-Notch Impact (RT)

42 J31 ft·lbf
58 J42.8 ft·lbf

Hardness, Brinell

100 HB
82 HB

Physical

Density and transition temperatures.

Density

6.3 g/cm³0.23 lb/in³
6.6 g/cm³0.24 lb/in³

Melting Point (Solidus)

375°C707 °F
381°C718 °F

Liquidus Temperature

404°C759 °F
387°C729 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

114.7 W/m·K66.3 BTU/hr·ft·°F
113 W/m·K65.3 BTU/hr·ft·°F

Specific Heat Capacity

435 J/kg·K0.1 BTU/lb·°F
419 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

23.3 µm/m·K12.9 µin/in·°F
27.4 µm/m·K15.2 µin/in·°F

Latent Heat of Fusion

130 J/g55.9 BTU/lb
110 J/g47.3 BTU/lb

Min Service Temperature

-40°C-40 °F
-20°C-4 °F

Same in both: Max Service Temperature (continuous) 100°C212 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

27.7 % IACS
27 % IACS

Electrical Resistivity

6.2×10⁻⁸ Ω·m2.44 µΩ·in
6.4×10⁻⁸ Ω·m2.52 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.99 V
-1 V

Corrosion Resistance

45 / 100
40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

80 / 100
90 / 100

Machinability Rating (AISI 1212 = 100 %)

80%
120%

Castability

90 / 100
97 / 100

Brazeability / Solderability

55 / 100
65 / 100

Polishability

80 / 100
85 / 100

Formability (cold)

—
20 / 100

Same in both: Weldability 20 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

57 MJ/kg24,506 BTU/lb
53 MJ/kg22,786 BTU/lb

Embodied Carbon (primary production)

4 kg CO₂/kg
3.6 kg CO₂/kg

Typical Recycled Content

35%
25%

Same in both: Embodied Water 150 L/kg18 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

59 kN·m/kg
43 kN·m/kg

Specific Stiffness (E / density)

13.6 MN·m/kg
14.5 MN·m/kg

Modulus of Resilience

492 kJ/m³
254 kJ/m³

Thermal Diffusivity

41.9 mm²/s
40.9 mm²/s

Thermal Shock Resistance Index

22
12

Strength versus weight

Yield strength against density for every zinc alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

205010020055.566.57Density (g/cm³)Yield strength (MPa) — log scaleZamak 3ZA-8

Manufacturing and finishing

CapabilityZA-8Zamak 3
Casting & forging—Yes
Default conditionAs CastAs Cast
Relative cost$$ Standard$ Budget
Min. machined wall——
Best machined surface——

Both are offered for CNC machining. Both take the same 6 finishes: Chrome Plating, Copper Plating, E-Coating, Nickel Plating, Painting, Powder Coating.

ZA-8 vs Zamak 3 — frequently asked

Is ZA-8 stronger than Zamak 3?

Yes. ZA-8 has a typical yield strength of 290 MPa (42.1 ksi) against 221 MPa (32.1 ksi) for Zamak 3 — about 31% more. Tensile strength is 374 MPa (54.2 ksi) vs 283 MPa (41 ksi).

Which is cheaper, ZA-8 or Zamak 3?

Zamak 3 is the lower-cost material: it sits in the budget tier ($) while ZA-8 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, ZA-8 or Zamak 3?

Zamak 3. Its machinability rates excellent (90/100) against very good (80/100) for ZA-8.

Ready to make it?

Upload a CAD file and FabDigit prices the part in ZA-8 and Zamak 3 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.