FabDigitFabDigit

Zinc Alloy ZA-27 vs ZA-8

Zinc Alloy · grade comparison

Zinc Alloy ZA-27 and ZA-8 are both zinc alloy grades. ZA-27 is the stronger of the two: yield strength 370 MPa (53.7 ksi) against 290 MPa (42.1 ksi) for ZA-8, about 28% more; tensile strength follows at 425 MPa (61.6 ksi) vs 374 MPa (54.2 ksi). In exchange, ZA-8 is the more ductile: elongation 8% versus 3% for ZA-27, and ZA-27 is harder (118 HB vs 100 HB). ZA-27 is lighter (5 g/cm³ vs 6.3 g/cm³ for ZA-8) and ZA-8 is stiffer (85.5 GPa vs 78 GPa).

ZA-27Choose it when strength drives the design, or when weight is the constraint.

ZA-8Choose it when the part is bent, formed or impact-loaded.

ZA-27 vs ZA-8: properties

ZA-27ZA-8

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

78 GPa11.3 Msi
85.5 GPa12.4 Msi

Shear Modulus

29.5 GPa4.3 Msi
32.4 GPa4.7 Msi

Bulk Modulus

72 GPa10.4 Msi
79 GPa11.5 Msi

Tensile Strength (Ultimate)

425 MPa61.6 ksi
374 MPa54.2 ksi

Yield Strength (0.2% offset)

370 MPa53.7 ksi
290 MPa42.1 ksi

Elongation at Break

3%
8%

Compressive Strength

340 MPa49.3 ksi
252 MPa36.5 ksi

Shear Strength

280 MPa40.6 ksi
275 MPa39.9 ksi

Fatigue Strength (Endurance Limit)

172 MPa24.9 ksi
52 MPa7.5 ksi

Charpy V-Notch Impact (RT)

7 J5.2 ft·lbf
42 J31 ft·lbf

Hardness, Brinell

118 HB
100 HB

Hardness, Rockwell B

69 HRB
—

Hardness, Vickers

124 HV
—

Same in both: Poisson's Ratio 0.32

Physical

Density and transition temperatures.

Density

5 g/cm³0.18 lb/in³
6.3 g/cm³0.23 lb/in³

Liquidus Temperature

484°C903 °F
404°C759 °F

Same in both: Melting Point (Solidus) 375°C707 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

125.5 W/m·K72.5 BTU/hr·ft·°F
114.7 W/m·K66.3 BTU/hr·ft·°F

Specific Heat Capacity

525 J/kg·K0.13 BTU/lb·°F
435 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

26 µm/m·K14.4 µin/in·°F
23.3 µm/m·K12.9 µin/in·°F

Latent Heat of Fusion

160 J/g68.8 BTU/lb
130 J/g55.9 BTU/lb

Min Service Temperature

-20°C-4 °F
-40°C-40 °F

Same in both: Max Service Temperature (continuous) 100°C212 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

29.7 % IACS
27.7 % IACS

Electrical Resistivity

5.8×10⁻⁸ Ω·m2.28 µΩ·in
6.2×10⁻⁸ Ω·m2.44 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1 V
-0.99 V

Same in both: Corrosion Resistance 45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

78 / 100
80 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
80%

Formability (cold)

10 / 100
—

Castability

75 / 100
90 / 100

Brazeability / Solderability

25 / 100
55 / 100

Polishability

70 / 100
80 / 100

Same in both: Weldability 20 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

90 MJ/kg38,693 BTU/lb
57 MJ/kg24,506 BTU/lb

Embodied Carbon (primary production)

5.5 kg CO₂/kg
4 kg CO₂/kg

Embodied Water

110 L/kg13.2 gal/lb
150 L/kg18 gal/lb

Typical Recycled Content

30%
35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

85 kN·m/kg
59 kN·m/kg

Specific Stiffness (E / density)

15.6 MN·m/kg
13.6 MN·m/kg

Modulus of Resilience

878 kJ/m³
492 kJ/m³

Thermal Diffusivity

47.8 mm²/s
41.9 mm²/s

Thermal Shock Resistance Index

26
22

Strength versus weight

Yield strength against density for every zinc alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

205010020055.566.57Density (g/cm³)Yield strength (MPa) — log scaleZA-8ZA-27

Manufacturing and finishing

CapabilityZA-27ZA-8
Default conditionAs CastAs Cast
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—

Both are offered for CNC machining. Both take the same 6 finishes: Chrome Plating, Copper Plating, E-Coating, Nickel Plating, Painting, Powder Coating.

ZA-27 vs ZA-8 — frequently asked

Is ZA-27 stronger than ZA-8?

Yes. ZA-27 has a typical yield strength of 370 MPa (53.7 ksi) against 290 MPa (42.1 ksi) for ZA-8 — about 28% more. Tensile strength is 425 MPa (61.6 ksi) vs 374 MPa (54.2 ksi).

Which is cheaper, ZA-27 or ZA-8?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose ZA-27 over ZA-8?

Pick ZA-27 when strength drives the design, or when weight is the constraint. Pick ZA-8 when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in ZA-27 and ZA-8 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.