FabDigitFabDigit

Zinc Alloy SHG Zinc vs Zamak 2

Zinc Alloy · grade comparison

Zinc Alloy SHG Zinc and Zamak 2 are both zinc alloy grades. Zamak 2 is the stronger of the two: yield strength 283 MPa (41 ksi) against 20 MPa (2.9 ksi) for SHG Zinc, about 14 times as much; tensile strength follows at 359 MPa (52.1 ksi) vs 30 MPa (4.35 ksi). In exchange, SHG Zinc is the more ductile: elongation 20% versus 7% for Zamak 2, and Zamak 2 is harder (100 HB vs 30 HB). Zamak 2 is lighter (6.6 g/cm³ vs 7.14 g/cm³ for SHG Zinc) and SHG Zinc conducts electricity better (28.3 % IACS vs 25 % IACS). On the shop floor, Zamak 2 machines more easily (very good vs good) and SHG Zinc welds better (fair vs poor).

SHG ZincChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

Zamak 2Choose it when strength drives the design, or when weight is the constraint.

SHG Zinc vs Zamak 2: properties

SHG ZincZamak 2

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

38 GPa5.5 Msi
37 GPa5.4 Msi

Poisson's Ratio

0.25
0.29

Tensile Strength (Ultimate)

30 MPa4.4 ksi
359 MPa52.1 ksi

Yield Strength (0.2% offset)

20 MPa2.9 ksi
283 MPa41 ksi

Elongation at Break

20%
7%

Compressive Strength

60 MPa8.7 ksi
641 MPa93 ksi

Shear Strength

25 MPa3.6 ksi
317 MPa46 ksi

Fatigue Strength (Endurance Limit)

20 MPa2.9 ksi
59 MPa8.6 ksi

Charpy V-Notch Impact (RT)

3 J2.2 ft·lbf
47 J34.7 ft·lbf

Hardness, Brinell

30 HB
100 HB

Hardness, Vickers

33 HV
—

Same in both: Elastic (Young's) Modulus 96 GPa13.9 Msi · Bulk Modulus 70 GPa10.2 Msi

Physical

Density and transition temperatures.

Density

7.14 g/cm³0.26 lb/in³
6.6 g/cm³0.24 lb/in³

Melting Point (Solidus)

420°C787 °F
379°C714 °F

Liquidus Temperature

420°C787 °F
390°C734 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

116 W/m·K67 BTU/hr·ft·°F
105 W/m·K60.7 BTU/hr·ft·°F

Specific Heat Capacity

388 J/kg·K0.09 BTU/lb·°F
419 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

30.2 µm/m·K16.8 µin/in·°F
27.8 µm/m·K15.4 µin/in·°F

Latent Heat of Fusion

112 J/g48.2 BTU/lb
110 J/g47.3 BTU/lb

Same in both: Max Service Temperature (continuous) 100°C212 °F · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

28.3 % IACS
25 % IACS

Electrical Resistivity

5.9×10⁻⁸ Ω·m2.32 µΩ·in
6.85×10⁻⁸ Ω·m2.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1.03 V
-1 V

Corrosion Resistance

35 / 100
40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
80 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
100%

Weldability

40 / 100
20 / 100

Formability (cold)

60 / 100
15 / 100

Castability

90 / 100
95 / 100

Brazeability / Solderability

85 / 100
45 / 100

Polishability

55 / 100
80 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

53 MJ/kg22,786 BTU/lb
56 MJ/kg24,076 BTU/lb

Embodied Carbon (primary production)

3.7 kg CO₂/kg
3.6 kg CO₂/kg

Embodied Water

180 L/kg21.6 gal/lb
130 L/kg15.6 gal/lb

Typical Recycled Content

10%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

4 kN·m/kg
54 kN·m/kg

Specific Stiffness (E / density)

13.4 MN·m/kg
14.5 MN·m/kg

Modulus of Resilience

2 kJ/m³
417 kJ/m³

Thermal Diffusivity

41.9 mm²/s
38 mm²/s

Thermal Shock Resistance Index

1
14

Strength versus weight

Yield strength against density for every zinc alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

205010020055.566.57Density (g/cm³)Yield strength (MPa) — log scaleZamak 2SHG Zinc

Manufacturing and finishing

CapabilitySHG ZincZamak 2
CNC machining—Yes
Default condition—As Cast
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——
Chrome Plating—Yes
E-Coating—Yes
Nickel Plating—Yes
Painting—Yes
Powder Coating—Yes

They share 1 finish: Copper Plating.

SHG Zinc vs Zamak 2 — frequently asked

Is Zamak 2 stronger than SHG Zinc?

Yes. Zamak 2 has a typical yield strength of 283 MPa (41 ksi) against 20 MPa (2.9 ksi) for SHG Zinc — about 14 times as much. Tensile strength is 359 MPa (52.1 ksi) vs 30 MPa (4.35 ksi).

Which is cheaper, SHG Zinc or Zamak 2?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, SHG Zinc or Zamak 2?

Zamak 2. Its machinability rates very good (80/100) against good (60/100) for SHG Zinc; for welding the order is SHG Zinc first (fair, 40/100) then Zamak 2 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in SHG Zinc and Zamak 2 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.