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Titanium Grade 9 vs Ti-6Al-6V-2Sn

Titanium · grade comparison

Titanium Grade 9 and Ti-6Al-6V-2Sn are both titanium grades. Ti-6Al-6V-2Sn is the stronger of the two: yield strength 980 MPa (142 ksi) against 570 MPa (82.7 ksi) for Grade 9, about 72% more; tensile strength follows at 1,050 MPa (152 ksi) vs 690 MPa (100 ksi). In exchange, Grade 9 is the more ductile: elongation 20% versus 14% for Ti-6Al-6V-2Sn, and Ti-6Al-6V-2Sn is harder (340 HB vs 250 HB). Ti-6Al-6V-2Sn is stiffer (110 GPa vs 100 GPa) and Grade 9 conducts heat better (7.6 W/m·K vs 6.6 W/m·K). On the shop floor, Grade 9 machines more easily (28 vs 17 out of 100) and Grade 9 welds better (very good vs fair).

Grade 9Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

Ti-6Al-6V-2SnChoose it when strength drives the design.

Grade 9 vs Ti-6Al-6V-2Sn: properties

Grade 9Ti-6Al-6V-2Sn

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

100 GPa14.5 Msi
110 GPa16 Msi

Shear Modulus

44 GPa6.4 Msi
42.5 GPa6.2 Msi

Bulk Modulus

107 GPa15.5 Msi
105 GPa15.2 Msi

Poisson's Ratio

0.3
0.32

Tensile Strength (Ultimate)

690 MPa100 ksi
1,050 MPa152 ksi

Yield Strength (0.2% offset)

570 MPa82.7 ksi
980 MPa142 ksi

Elongation at Break

20%
14%

Reduction in Area

38%
30%

Compressive Strength

600 MPa87 ksi
1,010 MPa146 ksi

Shear Strength

450 MPa65.3 ksi
690 MPa100 ksi

Fatigue Strength (Endurance Limit)

450 MPa65.3 ksi
550 MPa79.8 ksi

Fracture Toughness (K_IC)

70 MPa·√m63.7 ksi·√in
60 MPa·√m54.6 ksi·√in

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
19 J14 ft·lbf

Hardness, Brinell

250 HB
340 HB

Hardness, Rockwell C

24 HRC
36 HRC

Hardness, Vickers

260 HV
355 HV

Physical

Density and transition temperatures.

Density

4.48 g/cm³0.16 lb/in³
4.54 g/cm³0.16 lb/in³

Melting Point (Solidus)

1,650°C3,002 °F
1,690°C3,074 °F

Liquidus Temperature

1,704°C3,099 °F
1,705°C3,101 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

7.6 W/m·K4.4 BTU/hr·ft·°F
6.6 W/m·K3.8 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

9.2 µm/m·K5.1 µin/in·°F
9.1 µm/m·K5.1 µin/in·°F

Max Service Temperature (continuous)

300°C572 °F
315°C599 °F

Min Service Temperature

-250°C-418 °F
-196°C-321 °F

Same in both: Specific Heat Capacity 544 J/kg·K0.13 BTU/lb·°F · Latent Heat of Fusion 365 J/g157 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

1.4 % IACS
1.1 % IACS

Electrical Resistivity

1.26×10⁻⁶ Ω·m49.6 µΩ·in
1.57×10⁻⁶ Ω·m61.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

90 / 100
82 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

28 / 100
17 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
20%

Weldability

80 / 100
35 / 100

Formability (cold)

60 / 100
20 / 100

Polishability

70 / 100
65 / 100

Same in both: Castability 30 / 100 · Brazeability / Solderability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

650 MJ/kg279,450 BTU/lb
690 MJ/kg296,647 BTU/lb

Embodied Carbon (primary production)

42 kg CO₂/kg
45 kg CO₂/kg

Embodied Water

350 L/kg41.9 gal/lb
900 L/kg108 gal/lb

Typical Recycled Content

25%
30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

154 kN·m/kg
231 kN·m/kg

Specific Stiffness (E / density)

22.3 MN·m/kg
24.2 MN·m/kg

Modulus of Resilience

1,625 kJ/m³
4,365 kJ/m³

Thermal Diffusivity

3.1 mm²/s
2.7 mm²/s

Thermal Shock Resistance Index

6
7

Strength versus weight

Yield strength against density for every titanium grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0004.555.5Density (g/cm³)Yield strength (MPa) — log scaleGrade 9Ti-6Al-6V-2Sn

Manufacturing and finishing

CapabilityGrade 9Ti-6Al-6V-2Sn
CNC machiningYes—
Sheet metalYes—
Default conditionO—
Relative cost$$$$ High$$$$ High
Min. machined wall1 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Anodizing Type IIYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
TiAlNYes—
TiB2Yes—
TiCNYes—
TiNYes—
WC/CYes—

They share 1 finish: Plasma Spray.

Grade 9 vs Ti-6Al-6V-2Sn — frequently asked

Is Ti-6Al-6V-2Sn stronger than Grade 9?

Yes. Ti-6Al-6V-2Sn has a typical yield strength of 980 MPa (142 ksi) against 570 MPa (82.7 ksi) for Grade 9 — about 72% more. Tensile strength is 1,050 MPa (152 ksi) vs 690 MPa (100 ksi).

Which is cheaper, Grade 9 or Ti-6Al-6V-2Sn?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Grade 9 or Ti-6Al-6V-2Sn?

Grade 9, by a small margin. Both rate poor for machinability — 28/100 against 17/100 for Ti-6Al-6V-2Sn; for welding the order is Grade 9 first (very good, 80/100) then Ti-6Al-6V-2Sn (fair, 35/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Grade 9 and Ti-6Al-6V-2Sn side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.