FabDigitFabDigit

Titanium Grade 1 vs Ti Grade 38

Titanium · grade comparison

Titanium Grade 1 and Ti Grade 38 are both titanium grades. Ti Grade 38 is the stronger of the two: yield strength 810 MPa (117 ksi) against 220 MPa (31.9 ksi) for Grade 1, about 3.7 times as much; tensile strength follows at 900 MPa (131 ksi) vs 300 MPa (43.5 ksi). In exchange, Grade 1 is the more ductile: elongation 30% versus 15% for Ti Grade 38, and Ti Grade 38 is harder (290 HB vs 120 HB). Ti Grade 38 runs hotter in service (400°C vs 300°C continuous) and Grade 1 conducts heat better (20 W/m·K vs 7 W/m·K). On the shop floor, Grade 1 machines more easily (fair vs poor), Grade 1 welds better (excellent vs very good), and Ti Grade 38 sits in a lower cost tier (high, $$$$) than Grade 1 (specialty, $$$$$).

Grade 1Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

Ti Grade 38Choose it when strength drives the design, or when the part sees heat.

Grade 1 vs Ti Grade 38: properties

Grade 1Ti Grade 38

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

103 GPa14.9 Msi
105 GPa15.2 Msi

Bulk Modulus

110 GPa16 Msi
108 GPa15.7 Msi

Poisson's Ratio

0.34
0.33

Tensile Strength (Ultimate)

300 MPa43.5 ksi
900 MPa131 ksi

Yield Strength (0.2% offset)

220 MPa31.9 ksi
810 MPa117 ksi

Elongation at Break

30%
15%

Reduction in Area

55%
35%

Compressive Strength

250 MPa36.3 ksi
850 MPa123 ksi

Shear Strength

240 MPa34.8 ksi
570 MPa82.7 ksi

Fatigue Strength (Endurance Limit)

150 MPa21.8 ksi
480 MPa69.6 ksi

Fracture Toughness (K_IC)

80 MPa·√m72.8 ksi·√in
70 MPa·√m63.7 ksi·√in

Charpy V-Notch Impact (RT)

90 J66.4 ft·lbf
22 J16.2 ft·lbf

Hardness, Brinell

120 HB
290 HB

Hardness, Rockwell B

70 HRB
—

Hardness, Vickers

125 HV
305 HV

Hardness, Rockwell C

—
30 HRC

Same in both: Shear Modulus 40 GPa5.8 Msi

Physical

Density and transition temperatures.

Density

4.51 g/cm³0.16 lb/in³
4.48 g/cm³0.16 lb/in³

Melting Point (Solidus)

1,670°C3,038 °F
1,620°C2,948 °F

Liquidus Temperature

1,670°C3,038 °F
1,660°C3,020 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

20 W/m·K11.6 BTU/hr·ft·°F
7 W/m·K4 BTU/hr·ft·°F

Specific Heat Capacity

523 J/kg·K0.12 BTU/lb·°F
530 J/kg·K0.13 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

8.6 µm/m·K4.8 µin/in·°F
9 µm/m·K5 µin/in·°F

Latent Heat of Fusion

295 J/g127 BTU/lb
390 J/g168 BTU/lb

Max Service Temperature (continuous)

300°C572 °F
400°C752 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

3.6 % IACS
1 % IACS

Electrical Resistivity

4.8×10⁻⁷ Ω·m18.9 µΩ·in
1.7×10⁻⁶ Ω·m66.9 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.05 V
-0.1 V

Corrosion Resistance

93 / 100
85 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

42 / 100
24 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
22%

Weldability

90 / 100
70 / 100

Formability (cold)

82 / 100
55 / 100

Castability

35 / 100
25 / 100

Polishability

70 / 100
65 / 100

Same in both: Brazeability / Solderability 40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

650 MJ/kg279,450 BTU/lb
620 MJ/kg266,552 BTU/lb

Embodied Carbon (primary production)

42 kg CO₂/kg
40 kg CO₂/kg

Embodied Water

600 L/kg71.9 gal/lb
320 L/kg38.3 gal/lb

Typical Recycled Content

25%
35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

67 kN·m/kg
201 kN·m/kg

Specific Stiffness (E / density)

22.8 MN·m/kg
23.4 MN·m/kg

Modulus of Resilience

235 kJ/m³
3,124 kJ/m³

Thermal Diffusivity

8.5 mm²/s
2.9 mm²/s

Same in both: Thermal Shock Resistance Index 7

Strength versus weight

Yield strength against density for every titanium grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0004.555.5Density (g/cm³)Yield strength (MPa) — log scaleGrade 1Ti Grade 38

Manufacturing and finishing

CapabilityGrade 1Ti Grade 38
CNC machiningYes—
Sheet metalYes—
Default conditionO—
Relative cost$$$$$ Specialty$$$$ High
Min. machined wall1 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Anodizing Type IIYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
TiAlNYes—
TiB2Yes—
TiCNYes—
TiNYes—
WC/CYes—

They share 1 finish: Plasma Spray.

Grade 1 vs Ti Grade 38 — frequently asked

Is Ti Grade 38 stronger than Grade 1?

Yes. Ti Grade 38 has a typical yield strength of 810 MPa (117 ksi) against 220 MPa (31.9 ksi) for Grade 1 — about 3.7 times as much. Tensile strength is 900 MPa (131 ksi) vs 300 MPa (43.5 ksi).

Which is cheaper, Grade 1 or Ti Grade 38?

Ti Grade 38 is the lower-cost material: it sits in the high tier ($$$$) while Grade 1 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Grade 1 or Ti Grade 38?

Grade 1. Its machinability rates fair (42/100) against poor (24/100) for Ti Grade 38; for welding the order is Grade 1 first (excellent, 90/100) then Ti Grade 38 (very good, 70/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Grade 1 and Ti Grade 38 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.