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Steel S460 vs SPHC

Steel · grade comparison

Steel S460 and SPHC are both steel grades, both structural steel. S460 is the stronger of the two: yield strength 470 MPa (68.2 ksi) against 240 MPa (34.8 ksi) for SPHC, about 96% more; tensile strength follows at 600 MPa (87 ksi) vs 310 MPa (45 ksi). In exchange, SPHC is the more ductile: elongation 38% versus 22% for S460, and S460 is harder (180 HB vs 110 HB). SPHC runs hotter in service (400°C vs 350°C continuous) and SPHC conducts heat better (52 W/m·K vs 45 W/m·K). On the shop floor, SPHC machines more easily (68 vs 55 out of 100) and SPHC welds better (excellent vs very good).

S460Choose it when strength drives the design.

SPHCChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

S460 vs SPHC: properties

S460SPHC

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
205 GPa29.7 Msi

Shear Modulus

81 GPa11.7 Msi
79 GPa11.5 Msi

Poisson's Ratio

0.3
0.29

Tensile Strength (Ultimate)

600 MPa87 ksi
310 MPa45 ksi

Yield Strength (0.2% offset)

470 MPa68.2 ksi
240 MPa34.8 ksi

Elongation at Break

22%
38%

Reduction in Area

55%
60%

Compressive Strength

470 MPa68.2 ksi
—

Shear Strength

365 MPa52.9 ksi
210 MPa30.5 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
155 MPa22.5 ksi

Charpy V-Notch Impact (RT)

130 J95.9 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

180 HB
110 HB

Hardness, Rockwell B

90 HRB
64 HRB

Hardness, Rockwell C

11 HRC
—

Hardness, Vickers

190 HV
115 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi · Fracture Toughness (K_IC) 120 MPa·√m109 ksi·√in

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,425°C2,597 °F
1,495°C2,723 °F

Liquidus Temperature

1,510°C2,750 °F
1,530°C2,786 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

45 W/m·K26 BTU/hr·ft·°F
52 W/m·K30 BTU/hr·ft·°F

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
480 J/kg·K0.11 BTU/lb·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
247 J/g106 BTU/lb

Max Service Temperature (continuous)

350°C662 °F
400°C752 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8.6 % IACS
10.5 % IACS

Electrical Resistivity

2×10⁻⁷ Ω·m7.87 µΩ·in
1.65×10⁻⁷ Ω·m6.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

12 / 100
10 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.62 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
68 / 100

Machinability Rating (AISI 1212 = 100 %)

58%
68%

Weldability

75 / 100
95 / 100

Formability (cold)

58 / 100
80 / 100

Brazeability / Solderability

55 / 100
70 / 100

Polishability

45 / 100
40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2 kg CO₂/kg
2.1 kg CO₂/kg

Same in both: Embodied Energy (primary production) 26 MJ/kg11,178 BTU/lb · Embodied Water 45 L/kg5.4 gal/lb · Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

76 kN·m/kg
39 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

526 kJ/m³
140 kJ/m³

Thermal Diffusivity

12.2 mm²/s
13.8 mm²/s

Thermal Shock Resistance Index

11
7

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleSPHCS460

Manufacturing and finishing

CapabilityS460SPHC
CNC machiningYes—
Default conditionNormalizedHR
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CrNYes—
DLCYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
TiAlNYes—
TiB2Yes—
TiCNYes—
TiNYes—
WC/CYes—
ZrNYes—

Both are offered for Sheet metal. They share 22 finishes: Black Oxide, Cerakote, Chrome Plating, Copper Plating, E-Coating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Hot-Dip Galvanizing, Manganese Phosphate, Nickel Plating and 10 more.

S460 vs SPHC — frequently asked

Is S460 stronger than SPHC?

Yes. S460 has a typical yield strength of 470 MPa (68.2 ksi) against 240 MPa (34.8 ksi) for SPHC — about 96% more. Tensile strength is 600 MPa (87 ksi) vs 310 MPa (45 ksi).

Which is cheaper, S460 or SPHC?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, S460 or SPHC?

SPHC, by a small margin. Both rate good for machinability — 68/100 against 55/100 for S460; for welding the order is SPHC first (excellent, 95/100) then S460 (very good, 75/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in S460 and SPHC side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.