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Steel A656 vs S460

Steel · grade comparison

Steel A656 and S460 are both steel grades, both structural steel. A656 is the stronger of the two: yield strength 580 MPa (84.1 ksi) against 470 MPa (68.2 ksi) for S460, about 23% more; tensile strength follows at 660 MPa (95.7 ksi) vs 600 MPa (87 ksi). In exchange, S460 is the more ductile: elongation 22% versus 16% for A656, and A656 is harder (215 HB vs 180 HB).

A656Choose it when strength drives the design.

S460Choose it when the part is bent, formed or impact-loaded.

A656 vs S460: properties

A656S460

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
210 GPa30.5 Msi

Shear Modulus

79 GPa11.5 Msi
81 GPa11.7 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

660 MPa95.7 ksi
600 MPa87 ksi

Yield Strength (0.2% offset)

580 MPa84.1 ksi
470 MPa68.2 ksi

Elongation at Break

16%
22%

Reduction in Area

50%
55%

Compressive Strength

580 MPa84.1 ksi
470 MPa68.2 ksi

Shear Strength

420 MPa60.9 ksi
365 MPa52.9 ksi

Fatigue Strength (Endurance Limit)

290 MPa42.1 ksi
250 MPa36.3 ksi

Fracture Toughness (K_IC)

100 MPa·√m91 ksi·√in
120 MPa·√m109 ksi·√in

Charpy V-Notch Impact (RT)

80 J59 ft·lbf
130 J95.9 ft·lbf

Hardness, Brinell

215 HB
180 HB

Hardness, Rockwell B

96 HRB
90 HRB

Hardness, Rockwell C

18 HRC
11 HRC

Hardness, Vickers

225 HV
190 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,510°C2,750 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

46 W/m·K26.6 BTU/hr·ft·°F
45 W/m·K26 BTU/hr·ft·°F

Specific Heat Capacity

480 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Min Service Temperature

-40°C-40 °F
-20°C-4 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Max Service Temperature (continuous) 350°C662 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

9 % IACS
8.6 % IACS

Electrical Resistivity

1.9×10⁻⁷ Ω·m7.48 µΩ·in
2×10⁻⁷ Ω·m7.87 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.62 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
58%

Formability (cold)

65 / 100
58 / 100

Brazeability / Solderability

45 / 100
55 / 100

Same in both: Weldability 75 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

25 MJ/kg10,748 BTU/lb
26 MJ/kg11,178 BTU/lb

Embodied Water

40 L/kg4.8 gal/lb
45 L/kg5.4 gal/lb

Typical Recycled Content

30%
25%

Same in both: Embodied Carbon (primary production) 2 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

84 kN·m/kg
76 kN·m/kg

Specific Stiffness (E / density)

25.5 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

841 kJ/m³
526 kJ/m³

Thermal Shock Resistance Index

13
11

Same in both: Thermal Diffusivity 12.2 mm²/s

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA656S460

Manufacturing and finishing

CapabilityA656S460
Default conditionHRNormalized
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

A656 vs S460 — frequently asked

Is A656 stronger than S460?

Yes. A656 has a typical yield strength of 580 MPa (84.1 ksi) against 470 MPa (68.2 ksi) for S460 — about 23% more. Tensile strength is 660 MPa (95.7 ksi) vs 600 MPa (87 ksi).

Which is cheaper, A656 or S460?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, A656 or S460?

S460. Its machinability rates good (55/100) against fair (50/100) for A656.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A656 and S460 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.