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Steel S275JR vs S355J2G3

Steel · grade comparison

Steel S275JR and S355J2G3 are both steel grades. S355J2G3 is the stronger of the two: yield strength 390 MPa (56.6 ksi) against 300 MPa (43.5 ksi) for S275JR, about 30% more; tensile strength follows at 520 MPa (75.4 ksi) vs 450 MPa (65.3 ksi). S355J2G3 is harder — 150 HB against 130 HB for S275JR — which matters for wear surfaces and threads. S355J2G3 runs hotter in service (400°C vs 350°C continuous) and S275JR conducts heat better (50 W/m·K vs 45 W/m·K). On the shop floor, S275JR forms better (very good vs good).

S355J2G3Choose it when strength drives the design, or when surface hardness matters.

S275JR vs S355J2G3: properties

S275JRS355J2G3

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

450 MPa65.3 ksi
520 MPa75.4 ksi

Yield Strength (0.2% offset)

300 MPa43.5 ksi
390 MPa56.6 ksi

Elongation at Break

26%
24%

Compressive Strength

285 MPa41.3 ksi
390 MPa56.6 ksi

Shear Strength

285 MPa41.3 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

200 MPa29 ksi
240 MPa34.8 ksi

Fracture Toughness (K_IC)

65 MPa·√m59.2 ksi·√in
110 MPa·√m100 ksi·√in

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
120 J88.5 ft·lbf

Hardness, Brinell

130 HB
150 HB

Hardness, Rockwell B

72 HRB
80 HRB

Hardness, Vickers

140 HV
158 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 81 GPa11.7 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.3 · Reduction in Area 55%

Physical

Density and transition temperatures.

Liquidus Temperature

1,520°C2,768 °F
1,510°C2,750 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

50 W/m·K28.9 BTU/hr·ft·°F
45 W/m·K26 BTU/hr·ft·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

350°C662 °F
400°C752 °F

Min Service Temperature

0°C32 °F
-20°C-4 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 10 % IACS · Electrical Resistivity 1.7×10⁻⁷ Ω·m6.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
-0.6 V

Corrosion Resistance

10 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
60 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
60%

Weldability

95 / 100
88 / 100

Formability (cold)

78 / 100
68 / 100

Castability

—
40 / 100

Same in both: Brazeability / Solderability 60 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

40 L/kg4.8 gal/lb
45 L/kg5.4 gal/lb

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Carbon (primary production) 1.9 kg CO₂/kg · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

57 kN·m/kg
66 kN·m/kg

Modulus of Resilience

214 kJ/m³
362 kJ/m³

Thermal Diffusivity

13.8 mm²/s
12.5 mm²/s

Same in both: Specific Stiffness (E / density) 26.8 MN·m/kg · Thermal Shock Resistance Index 9

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleS275JRS355J2G3

Manufacturing and finishing

CapabilityS275JRS355J2G3
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

S275JR vs S355J2G3 — frequently asked

Is S355J2G3 stronger than S275JR?

Yes. S355J2G3 has a typical yield strength of 390 MPa (56.6 ksi) against 300 MPa (43.5 ksi) for S275JR — about 30% more. Tensile strength is 520 MPa (75.4 ksi) vs 450 MPa (65.3 ksi).

Which is cheaper, S275JR or S355J2G3?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, S275JR or S355J2G3?

S275JR, by a small margin. Both rate good for machinability — 65/100 against 60/100 for S355J2G3; for welding the order is S275JR first (excellent, 95/100) then S355J2G3 (excellent, 88/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in S275JR and S355J2G3 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.