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Steel S275JR vs S355J2

Steel · grade comparison

Steel S275JR and S355J2 are both steel grades, both structural steel. S355J2 is the stronger of the two: yield strength 390 MPa (56.6 ksi) against 300 MPa (43.5 ksi) for S275JR, about 30% more; tensile strength follows at 520 MPa (75.4 ksi) vs 450 MPa (65.3 ksi). S355J2 is harder — 170 HB against 130 HB for S275JR — which matters for wear surfaces and threads. S355J2 runs hotter in service (400°C vs 350°C continuous) and S275JR conducts heat better (50 W/m·K vs 45 W/m·K). On the shop floor, S275JR machines more easily (65 vs 55 out of 100) and S275JR forms better (very good vs good).

S275JRChoose it when the part is machined in volume.

S355J2Choose it when strength drives the design, or when surface hardness matters.

S275JR vs S355J2: properties

S275JRS355J2

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

450 MPa65.3 ksi
520 MPa75.4 ksi

Yield Strength (0.2% offset)

300 MPa43.5 ksi
390 MPa56.6 ksi

Elongation at Break

26%
24%

Reduction in Area

55%
50%

Compressive Strength

285 MPa41.3 ksi
390 MPa56.6 ksi

Shear Strength

285 MPa41.3 ksi
320 MPa46.4 ksi

Fatigue Strength (Endurance Limit)

200 MPa29 ksi
250 MPa36.3 ksi

Fracture Toughness (K_IC)

65 MPa·√m59.2 ksi·√in
100 MPa·√m91 ksi·√in

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
90 J66.4 ft·lbf

Hardness, Brinell

130 HB
170 HB

Hardness, Rockwell B

72 HRB
86 HRB

Hardness, Vickers

140 HV
180 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 81 GPa11.7 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Liquidus Temperature

1,520°C2,768 °F
1,505°C2,741 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

50 W/m·K28.9 BTU/hr·ft·°F
45 W/m·K26 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

350°C662 °F
400°C752 °F

Min Service Temperature

0°C32 °F
-20°C-4 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

10 % IACS
9 % IACS

Electrical Resistivity

1.7×10⁻⁷ Ω·m6.69 µΩ·in
1.9×10⁻⁷ Ω·m7.48 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
-0.65 V

Corrosion Resistance

10 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
62%

Weldability

95 / 100
88 / 100

Formability (cold)

78 / 100
65 / 100

Brazeability / Solderability

60 / 100
55 / 100

Polishability

45 / 100
40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

1.9 kg CO₂/kg
2 kg CO₂/kg

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Water 40 L/kg4.8 gal/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

57 kN·m/kg
66 kN·m/kg

Modulus of Resilience

214 kJ/m³
362 kJ/m³

Thermal Diffusivity

13.8 mm²/s
12.2 mm²/s

Same in both: Specific Stiffness (E / density) 26.8 MN·m/kg · Thermal Shock Resistance Index 9

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleS275JRS355J2

Manufacturing and finishing

CapabilityS275JRS355J2
Default conditionHRHR
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

S275JR vs S355J2 — frequently asked

Is S355J2 stronger than S275JR?

Yes. S355J2 has a typical yield strength of 390 MPa (56.6 ksi) against 300 MPa (43.5 ksi) for S275JR — about 30% more. Tensile strength is 520 MPa (75.4 ksi) vs 450 MPa (65.3 ksi).

Which is cheaper, S275JR or S355J2?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, S275JR or S355J2?

S275JR, by a small margin. Both rate good for machinability — 65/100 against 55/100 for S355J2; for welding the order is S275JR first (excellent, 95/100) then S355J2 (excellent, 88/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in S275JR and S355J2 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.