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Steel S235J2 vs S275JR

Steel · grade comparison

Steel S235J2 and S275JR are both steel grades. S275JR is the stronger of the two: yield strength 300 MPa (43.5 ksi) against 260 MPa (37.7 ksi) for S235J2, about 15% more. S275JR is harder — 130 HB against 120 HB for S235J2 — which matters for wear surfaces and threads.

S275JRChoose it when strength drives the design, or when surface hardness matters.

S235J2 vs S275JR: properties

S235J2S275JR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

430 MPa62.4 ksi
450 MPa65.3 ksi

Yield Strength (0.2% offset)

260 MPa37.7 ksi
300 MPa43.5 ksi

Elongation at Break

28%
26%

Compressive Strength

250 MPa36.3 ksi
285 MPa41.3 ksi

Shear Strength

270 MPa39.2 ksi
285 MPa41.3 ksi

Fatigue Strength (Endurance Limit)

190 MPa27.6 ksi
200 MPa29 ksi

Fracture Toughness (K_IC)

130 MPa·√m118 ksi·√in
65 MPa·√m59.2 ksi·√in

Charpy V-Notch Impact (RT)

80 J59 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

120 HB
130 HB

Hardness, Rockwell B

67 HRB
72 HRB

Hardness, Vickers

126 HV
140 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 81 GPa11.7 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.3 · Reduction in Area 55%

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,520°C2,768 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

52 W/m·K30 BTU/hr·ft·°F
50 W/m·K28.9 BTU/hr·ft·°F

Latent Heat of Fusion

247 J/g106 BTU/lb
250 J/g107 BTU/lb

Min Service Temperature

-20°C-4 °F
0°C32 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Max Service Temperature (continuous) 350°C662 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10.8 % IACS
10 % IACS

Electrical Resistivity

1.6×10⁻⁷ Ω·m6.3 µΩ·in
1.7×10⁻⁷ Ω·m6.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.65 V
-0.62 V

Same in both: Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Formability (cold)

85 / 100
78 / 100

Same in both: Machinability 65 / 100 · Machinability Rating (AISI 1212 = 100 %) 70% · Weldability 95 / 100 · Brazeability / Solderability 60 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2 kg CO₂/kg
1.9 kg CO₂/kg

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Water 40 L/kg4.8 gal/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

55 kN·m/kg
57 kN·m/kg

Modulus of Resilience

161 kJ/m³
214 kJ/m³

Thermal Diffusivity

14.4 mm²/s
13.8 mm²/s

Same in both: Specific Stiffness (E / density) 26.8 MN·m/kg · Thermal Shock Resistance Index 9

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleS275JRS235J2

Manufacturing and finishing

CapabilityS235J2S275JR
CNC machining—Yes
Sheet metal—Yes
Default condition—HR
Relative cost$ Budget$ Budget
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

S235J2 vs S275JR — frequently asked

Is S275JR stronger than S235J2?

Yes. S275JR has a typical yield strength of 300 MPa (43.5 ksi) against 260 MPa (37.7 ksi) for S235J2 — about 15% more. Tensile strength is 450 MPa (65.3 ksi) vs 430 MPa (62.4 ksi).

Which is cheaper, S235J2 or S275JR?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose S235J2 over S275JR?

Pick S275JR when strength drives the design, or when surface hardness matters.

Ready to make it?

Upload a CAD file and FabDigit prices the part in S235J2 and S275JR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.