FabDigitFabDigit

Steel A2 vs O1

Steel · grade comparison

Steel A2 and O1 are both steel grades, both tool steel. A2 is the stronger of the two: yield strength 470 MPa (68.2 ksi) against 400 MPa (58 ksi) for O1, about 18% more; tensile strength follows at 740 MPa (107 ksi) vs 690 MPa (100 ksi). In exchange, O1 is the more ductile: elongation 25% versus 22% for A2, and A2 is harder (217 HB vs 200 HB). O1 conducts heat better (35 W/m·K vs 26 W/m·K). On the shop floor, A2 sits in a lower cost tier (premium, $$$) than O1 (high, $$$$).

A2Choose it when strength drives the design, or when cost is the deciding factor.

O1Choose it when the part is bent, formed or impact-loaded.

A2 vs O1: properties

A2O1

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

203 GPa29.4 Msi
205 GPa29.7 Msi

Shear Modulus

78 GPa11.3 Msi
79 GPa11.5 Msi

Poisson's Ratio

0.28
0.29

Tensile Strength (Ultimate)

740 MPa107 ksi
690 MPa100 ksi

Yield Strength (0.2% offset)

470 MPa68.2 ksi
400 MPa58 ksi

Elongation at Break

22%
25%

Compressive Strength

500 MPa72.5 ksi
420 MPa60.9 ksi

Shear Strength

450 MPa65.3 ksi
420 MPa60.9 ksi

Fatigue Strength (Endurance Limit)

330 MPa47.9 ksi
320 MPa46.4 ksi

Hardness, Brinell

217 HB
200 HB

Hardness, Rockwell B

96 HRB
94 HRB

Hardness, Vickers

230 HV
210 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi · Reduction in Area 45% · Charpy V-Notch Impact (RT) 30 J22.1 ft·lbf

Physical

Density and transition temperatures.

Density

7.86 g/cm³0.28 lb/in³
7.85 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,420°C2,588 °F
1,400°C2,552 °F

Liquidus Temperature

1,465°C2,669 °F
1,460°C2,660 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

26 W/m·K15 BTU/hr·ft·°F
35 W/m·K20.2 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

10.7 µm/m·K5.9 µin/in·°F
11.9 µm/m·K6.6 µin/in·°F

Max Service Temperature (continuous)

425°C797 °F
400°C752 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -30°C-22 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.7 % IACS
7 % IACS

Electrical Resistivity

6.5×10⁻⁷ Ω·m25.6 µΩ·in
2.5×10⁻⁷ Ω·m9.84 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

20 / 100
12 / 100

Galvanic Potential (seawater, vs SCE)

—
-0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

60%
42%

Castability

20 / 100
—

Brazeability / Solderability

40 / 100
45 / 100

Polishability

70 / 100
80 / 100

Same in both: Machinability 45 / 100 · Weldability 20 / 100 · Formability (cold) 35 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

36 MJ/kg15,477 BTU/lb
32 MJ/kg13,758 BTU/lb

Embodied Carbon (primary production)

2.6 kg CO₂/kg
2.4 kg CO₂/kg

Embodied Water

65 L/kg7.8 gal/lb
55 L/kg6.6 gal/lb

Typical Recycled Content

35%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

94 kN·m/kg
88 kN·m/kg

Specific Stiffness (E / density)

25.8 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

544 kJ/m³
390 kJ/m³

Thermal Diffusivity

7.2 mm²/s
9.7 mm²/s

Thermal Shock Resistance Index

9
10

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA2O1

Manufacturing and finishing

CapabilityA2O1
Default conditionAnnealedAnnealed
Relative cost$$$ Premium$$$$ High
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

A2 vs O1 — frequently asked

Is A2 stronger than O1?

Yes. A2 has a typical yield strength of 470 MPa (68.2 ksi) against 400 MPa (58 ksi) for O1 — about 18% more. Tensile strength is 740 MPa (107 ksi) vs 690 MPa (100 ksi).

Which is cheaper, A2 or O1?

A2 is the lower-cost material: it sits in the premium tier ($$$) while O1 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose A2 over O1?

Pick A2 when strength drives the design, or when cost is the deciding factor. Pick O1 when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A2 and O1 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.