FabDigitFabDigit

Steel A6 vs O1

Steel · grade comparison

Steel A6 and O1 are both steel grades, both tool steel. Both yield at about 415 MPa — strength does not separate them. O1 is the more ductile: elongation 25% versus 22% for A6, and A6 is harder (235 HB vs 200 HB). O1 runs hotter in service (400°C vs 200°C continuous) and O1 conducts heat better (35 W/m·K vs 27 W/m·K). On the shop floor, A6 sits in a lower cost tier (premium, $$$) than O1 (high, $$$$).

A6Choose it when cost is the deciding factor.

O1Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

A6 vs O1: properties

A6O1

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

203 GPa29.4 Msi
205 GPa29.7 Msi

Tensile Strength (Ultimate)

725 MPa105 ksi
690 MPa100 ksi

Yield Strength (0.2% offset)

415 MPa60.2 ksi
400 MPa58 ksi

Elongation at Break

22%
25%

Compressive Strength

450 MPa65.3 ksi
420 MPa60.9 ksi

Shear Strength

470 MPa68.2 ksi
420 MPa60.9 ksi

Fatigue Strength (Endurance Limit)

340 MPa49.3 ksi
320 MPa46.4 ksi

Hardness, Brinell

235 HB
200 HB

Hardness, Rockwell B

99 HRB
94 HRB

Hardness, Vickers

245 HV
210 HV

Same in both: Shear Modulus 79 GPa11.5 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Reduction in Area 45% · Charpy V-Notch Impact (RT) 30 J22.1 ft·lbf

Physical

Density and transition temperatures.

Density

7.83 g/cm³0.28 lb/in³
7.85 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,425°C2,597 °F
1,400°C2,552 °F

Liquidus Temperature

1,480°C2,696 °F
1,460°C2,660 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

27 W/m·K15.6 BTU/hr·ft·°F
35 W/m·K20.2 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

11.8 µm/m·K6.6 µin/in·°F
11.9 µm/m·K6.6 µin/in·°F

Max Service Temperature (continuous)

200°C392 °F
400°C752 °F

Min Service Temperature

-40°C-40 °F
-30°C-22 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Electrical Resistivity

6×10⁻⁷ Ω·m23.6 µΩ·in
2.5×10⁻⁷ Ω·m9.84 µΩ·in

Electrical Conductivity

—
7 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

15 / 100
12 / 100

Galvanic Potential (seawater, vs SCE)

—
-0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
42%

Formability (cold)

30 / 100
35 / 100

Castability

20 / 100
—

Brazeability / Solderability

35 / 100
45 / 100

Polishability

60 / 100
80 / 100

Same in both: Weldability 20 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

34 MJ/kg14,617 BTU/lb
32 MJ/kg13,758 BTU/lb

Embodied Carbon (primary production)

2.6 kg CO₂/kg
2.4 kg CO₂/kg

Embodied Water

70 L/kg8.4 gal/lb
55 L/kg6.6 gal/lb

Typical Recycled Content

45%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

93 kN·m/kg
88 kN·m/kg

Specific Stiffness (E / density)

25.9 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

424 kJ/m³
390 kJ/m³

Thermal Diffusivity

7.5 mm²/s
9.7 mm²/s

Thermal Shock Resistance Index

8
10

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleO1A6

Manufacturing and finishing

CapabilityA6O1
Default conditionAnnealedAnnealed
Relative cost$$$ Premium$$$$ High
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

A6 vs O1 — frequently asked

What is the difference between A6 and O1?

Steel A6 and O1 are both steel grades, both tool steel. Both yield at about 415 MPa — strength does not separate them. O1 is the more ductile: elongation 25% versus 22% for A6, and A6 is harder (235 HB vs 200 HB).

Which is cheaper, A6 or O1?

A6 is the lower-cost material: it sits in the premium tier ($$$) while O1 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, A6 or O1?

A6, by a small margin. Both rate fair for machinability — 50/100 against 45/100 for O1.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A6 and O1 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.