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Steel Nitralloy N vs SACM645

Steel · grade comparison

Steel Nitralloy N and SACM645 are both steel grades. Nitralloy N is the stronger of the two: yield strength 830 MPa (120 ksi) against 780 MPa (113 ksi) for SACM645, about 6% more; tensile strength follows at 1,000 MPa (145 ksi) vs 950 MPa (138 ksi). Nitralloy N is harder — 311 HB against 270 HB for SACM645 — which matters for wear surfaces and threads. Nitralloy N runs hotter in service (500°C vs 450°C continuous) and SACM645 conducts heat better (36 W/m·K vs 32 W/m·K). On the shop floor, SACM645 sits in a lower cost tier (standard, $$) than Nitralloy N (premium, $$$).

Nitralloy NChoose it when strength drives the design, or when surface hardness matters.

SACM645Choose it when cost is the deciding factor.

Nitralloy N vs SACM645: properties

Nitralloy NSACM645

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
207 GPa30 Msi

Tensile Strength (Ultimate)

1,000 MPa145 ksi
950 MPa138 ksi

Yield Strength (0.2% offset)

830 MPa120 ksi
780 MPa113 ksi

Elongation at Break

18%
17%

Compressive Strength

840 MPa122 ksi
790 MPa115 ksi

Shear Strength

620 MPa89.9 ksi
570 MPa82.7 ksi

Fatigue Strength (Endurance Limit)

480 MPa69.6 ksi
430 MPa62.4 ksi

Fracture Toughness (K_IC)

85 MPa·√m77.4 ksi·√in
70 MPa·√m63.7 ksi·√in

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
75 J55.3 ft·lbf

Hardness, Brinell

311 HB
270 HB

Hardness, Rockwell C

33 HRC
28 HRC

Hardness, Vickers

325 HV
285 HV

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Reduction in Area 55%

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,420°C2,588 °F
1,425°C2,597 °F

Liquidus Temperature

1,480°C2,696 °F
1,490°C2,714 °F

Same in both: Density 7.8 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

32 W/m·K18.5 BTU/hr·ft·°F
36 W/m·K20.8 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
465 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.6 µm/m·K6.4 µin/in·°F
12.2 µm/m·K6.8 µin/in·°F

Max Service Temperature (continuous)

500°C932 °F
450°C842 °F

Min Service Temperature

-60°C-76 °F
-40°C-40 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

5.4 % IACS
7.5 % IACS

Electrical Resistivity

3.2×10⁻⁷ Ω·m12.6 µΩ·in
2.3×10⁻⁷ Ω·m9.06 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

16 / 100
15 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

40 / 100
42 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
45%

Brazeability / Solderability

30 / 100
40 / 100

Polishability

65 / 100
60 / 100

Same in both: Weldability 18 / 100 · Formability (cold) 25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2.6 kg CO₂/kg
2.5 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
55 L/kg6.6 gal/lb

Typical Recycled Content

30%
28%

Same in both: Embodied Energy (primary production) 34 MJ/kg14,617 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

128 kN·m/kg
122 kN·m/kg

Specific Stiffness (E / density)

26.3 MN·m/kg
26.5 MN·m/kg

Modulus of Resilience

1,680 kJ/m³
1,470 kJ/m³

Thermal Diffusivity

8.9 mm²/s
9.9 mm²/s

Thermal Shock Resistance Index

13
14

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleSACM645Nitralloy N

Manufacturing and finishing

CapabilityNitralloy NSACM645
CNC machining—Yes
Sheet metal—Yes
Default condition—Q&T
Relative cost$$$ Premium$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

Nitralloy N vs SACM645 — frequently asked

Is Nitralloy N stronger than SACM645?

Yes. Nitralloy N has a typical yield strength of 830 MPa (120 ksi) against 780 MPa (113 ksi) for SACM645 — about 6% more. Tensile strength is 1,000 MPa (145 ksi) vs 950 MPa (138 ksi).

Which is cheaper, Nitralloy N or SACM645?

SACM645 is the lower-cost material: it sits in the standard tier ($$) while Nitralloy N is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose Nitralloy N over SACM645?

Pick Nitralloy N when strength drives the design, or when surface hardness matters. Pick SACM645 when cost is the deciding factor.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Nitralloy N and SACM645 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.