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Steel G42CrMo4 vs WC4

Steel · grade comparison

Steel G42CrMo4 and WC4 are both steel grades. G42CrMo4 is the stronger of the two: yield strength 540 MPa (78.3 ksi) against 335 MPa (48.6 ksi) for WC4, about 61% more; tensile strength follows at 780 MPa (113 ksi) vs 545 MPa (79 ksi). In exchange, WC4 is the more ductile: elongation 24% versus 14% for G42CrMo4, and G42CrMo4 is harder (235 HB vs 163 HB). WC4 runs hotter in service (540°C vs 450°C continuous). On the shop floor, WC4 welds better (good vs fair).

G42CrMo4Choose it when strength drives the design.

WC4Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

G42CrMo4 vs WC4: properties

G42CrMo4WC4

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
200 GPa29 Msi

Shear Modulus

80 GPa11.6 Msi
78 GPa11.3 Msi

Tensile Strength (Ultimate)

780 MPa113 ksi
545 MPa79 ksi

Yield Strength (0.2% offset)

540 MPa78.3 ksi
335 MPa48.6 ksi

Elongation at Break

14%
24%

Reduction in Area

40%
50%

Compressive Strength

540 MPa78.3 ksi
340 MPa49.3 ksi

Shear Strength

480 MPa69.6 ksi
340 MPa49.3 ksi

Fatigue Strength (Endurance Limit)

310 MPa45 ksi
235 MPa34.1 ksi

Fracture Toughness (K_IC)

85 MPa·√m77.4 ksi·√in
120 MPa·√m109 ksi·√in

Charpy V-Notch Impact (RT)

35 J25.8 ft·lbf
48 J35.4 ft·lbf

Hardness, Brinell

235 HB
163 HB

Hardness, Rockwell C

21 HRC
—

Hardness, Vickers

245 HV
—

Hardness, Rockwell B

—
85 HRB

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.83 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,420°C2,588 °F
1,425°C2,597 °F

Liquidus Temperature

1,495°C2,723 °F
1,500°C2,732 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

450°C842 °F
540°C1,004 °F

Min Service Temperature

-30°C-22 °F
-29°C-20 °F

Same in both: Thermal Conductivity 42 W/m·K24.3 BTU/hr·ft·°F · Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.3 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.62 V

Corrosion Resistance

15 / 100
14 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
58 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
60%

Weldability

35 / 100
55 / 100

Formability (cold)

10 / 100
20 / 100

Castability

60 / 100
70 / 100

Brazeability / Solderability

50 / 100
45 / 100

Polishability

60 / 100
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
26 MJ/kg11,178 BTU/lb

Embodied Carbon (primary production)

2.2 kg CO₂/kg
2 kg CO₂/kg

Typical Recycled Content

80%
75%

Same in both: Embodied Water 55 L/kg6.6 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

99 kN·m/kg
70 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
25.5 MN·m/kg

Modulus of Resilience

694 kJ/m³
281 kJ/m³

Thermal Shock Resistance Index

13
9

Same in both: Thermal Diffusivity 11.4 mm²/s

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleWC4G42CrMo4

Manufacturing and finishing

CapabilityG42CrMo4WC4
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

G42CrMo4 vs WC4 — frequently asked

Is G42CrMo4 stronger than WC4?

Yes. G42CrMo4 has a typical yield strength of 540 MPa (78.3 ksi) against 335 MPa (48.6 ksi) for WC4 — about 61% more. Tensile strength is 780 MPa (113 ksi) vs 545 MPa (79 ksi).

Which is cheaper, G42CrMo4 or WC4?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, G42CrMo4 or WC4?

WC4. Its machinability rates good (58/100) against fair (50/100) for G42CrMo4; for welding the order is WC4 first (good, 55/100) then G42CrMo4 (fair, 35/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in G42CrMo4 and WC4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.