Steel G25NiCrMo3 vs WC4
Steel · grade comparison
Steel G25NiCrMo3 and WC4 are both steel grades. G25NiCrMo3 is the stronger of the two: yield strength 550 MPa (79.8 ksi) against 335 MPa (48.6 ksi) for WC4, about 64% more; tensile strength follows at 780 MPa (113 ksi) vs 545 MPa (79 ksi). In exchange, WC4 is the more ductile: elongation 24% versus 14% for G25NiCrMo3, and G25NiCrMo3 is harder (230 HB vs 163 HB). WC4 runs hotter in service (540°C vs 400°C continuous). On the shop floor, WC4 machines more easily (good vs fair) and WC4 welds better (good vs fair).
G25NiCrMo3Choose it when strength drives the design.
WC4Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.
G25NiCrMo3 vs WC4: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell C
Hardness, Vickers
Hardness, Rockwell B
Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29
Physical
Density and transition temperatures.
Melting Point (Solidus)
Liquidus Temperature
Same in both: Density 7.83 g/cm³0.28 lb/in³
Thermal
How each material carries heat and how hot it can run.
Specific Heat Capacity
Max Service Temperature (continuous)
Min Service Temperature
Same in both: Thermal Conductivity 42 W/m·K24.3 BTU/hr·ft·°F · Thermal Expansion (CTE, 20–100 °C) 12.3 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb
Electrical
Conductivity and insulation.
Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Polishability
Same in both: Castability 70 / 100 · Brazeability / Solderability 45 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Water
Same in both: Embodied Energy (primary production) 26 MJ/kg11,178 BTU/lb · Embodied Carbon (primary production) 2 kg CO₂/kg · Typical Recycled Content 75%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | G25NiCrMo3 | WC4 |
|---|---|---|
| Default condition | — | — |
| Relative cost | $$ Standard | $$ Standard |
| Min. machined wall | — | — |
| Best machined surface | — | — |
Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.
G25NiCrMo3 vs WC4 — frequently asked
Is G25NiCrMo3 stronger than WC4?
Yes. G25NiCrMo3 has a typical yield strength of 550 MPa (79.8 ksi) against 335 MPa (48.6 ksi) for WC4 — about 64% more. Tensile strength is 780 MPa (113 ksi) vs 545 MPa (79 ksi).
Which is cheaper, G25NiCrMo3 or WC4?
Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, G25NiCrMo3 or WC4?
WC4. Its machinability rates good (58/100) against fair (45/100) for G25NiCrMo3; for welding the order is WC4 first (good, 55/100) then G25NiCrMo3 (fair, 45/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in G25NiCrMo3 and WC4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.