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Steel E7024 vs ER70S-2

Steel · grade comparison

Steel E7024 and ER70S-2 are both steel grades. ER70S-2 is the stronger of the two: tensile strength 560 MPa (81.2 ksi) against 520 MPa (75.4 ksi) for E7024, about 8% more. ER70S-2 is the more ductile: elongation 28% versus 25% for E7024, and E7024 is harder (165 HB vs 155 HB). ER70S-2 runs hotter in service (400°C vs 350°C continuous). On the shop floor, ER70S-2 welds better (98 vs 85 out of 100) and E7024 sits in a lower cost tier (budget, $) than ER70S-2 (standard, $$).

E7024Choose it when cost is the deciding factor.

ER70S-2Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

E7024 vs ER70S-2: properties

E7024ER70S-2

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

520 MPa75.4 ksi
560 MPa81.2 ksi

Yield Strength (0.2% offset)

430 MPa62.4 ksi
450 MPa65.3 ksi

Elongation at Break

25%
28%

Reduction in Area

50%
68%

Compressive Strength

430 MPa62.4 ksi
450 MPa65.3 ksi

Shear Strength

330 MPa47.9 ksi
345 MPa50 ksi

Fatigue Strength (Endurance Limit)

210 MPa30.5 ksi
235 MPa34.1 ksi

Fracture Toughness (K_IC)

60 MPa·√m54.6 ksi·√in
115 MPa·√m105 ksi·√in

Charpy V-Notch Impact (RT)

55 J40.6 ft·lbf
120 J88.5 ft·lbf

Hardness, Brinell

165 HB
155 HB

Hardness, Rockwell B

85 HRB
82 HRB

Hardness, Vickers

173 HV
163 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,470°C2,678 °F · Liquidus Temperature 1,520°C2,768 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

12 µm/m·K6.7 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

350°C662 °F
400°C752 °F

Min Service Temperature

-10°C14 °F
-30°C-22 °F

Same in both: Thermal Conductivity 48 W/m·K27.7 BTU/hr·ft·°F · Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

10 % IACS
10.5 % IACS

Electrical Resistivity

1.7×10⁻⁷ Ω·m6.69 µΩ·in
1.6×10⁻⁷ Ω·m6.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
62 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
65%

Weldability

85 / 100
98 / 100

Formability (cold)

55 / 100
70 / 100

Brazeability / Solderability

70 / 100
65 / 100

Same in both: Polishability 50 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

32 MJ/kg13,758 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Carbon (primary production)

2.4 kg CO₂/kg
2.2 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
35 L/kg4.2 gal/lb

Typical Recycled Content

30%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

66 kN·m/kg
71 kN·m/kg

Modulus of Resilience

451 kJ/m³
494 kJ/m³

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg · Thermal Diffusivity 13 mm²/s · Thermal Shock Resistance Index 10

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleER70S-2E7024

Manufacturing and finishing

CapabilityE7024ER70S-2
Default condition——
Relative cost$ Budget$$ Standard
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

E7024 vs ER70S-2 — frequently asked

Is ER70S-2 stronger than E7024?

Yes. ER70S-2 has a typical tensile strength of 560 MPa (81.2 ksi) against 520 MPa (75.4 ksi) for E7024 — about 8% more.

Which is cheaper, E7024 or ER70S-2?

E7024 is the lower-cost material: it sits in the budget tier ($) while ER70S-2 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, E7024 or ER70S-2?

ER70S-2, by a small margin. Both rate good for machinability — 62/100 against 55/100 for E7024; for welding the order is ER70S-2 first (excellent, 98/100) then E7024 (excellent, 85/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in E7024 and ER70S-2 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.